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PostPosted: Sun Nov 25, 2018 11:17 am 
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For those who aren't Facebook users I though this recent post by Alan Mears (who may also be on here, I don't know) on the Ausmini group page shows a very clever solution to a common problem.

I have a pair of (non-Mini) seats that because I'm quite tall, have to be moved further back. However when fitted between the rear storage bins, the two seats near enough touch each other which makes it a bit claustrophobic when both driver and passenger are seated. So to fix this and for something different, I cut the front of the bins out and moved them ~140mm to the rear to clear the seatbelt reel, and filled in the side space with some sheet metal - complete with the lip at the top for the finishing trim. Now the seats can be mounted closer to the doors and still be moved back far enough so I don't feel like I'm driving with my knees around my ears.

We have regular questions and discussion about how and where to mount inertia reel belts in early Minis that weren't so equipped, and how to fit aftermarket seats, especially for those with long legs. This looks to be a great method, ingenious in fact, if you don't mind some metal fabrication and aren't too concerned with originality.

Attachment:
Alan Mears a.jpg


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PostPosted: Sun Nov 25, 2018 11:36 am 
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Location: Yandina,Sunshine Coast,QLD
Good idea, and should still be just as strong as std.

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PostPosted: Sun Nov 25, 2018 11:50 am 
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I suppose its an advantage of being a midget that i can fit in a mini and it feels perfect ha ha I've always considered people in the backseat to just be collateral damage =D

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PostPosted: Sun Nov 25, 2018 1:53 pm 
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Yeah - that's my handywork :) I'll post some more pictures later with some specifics on how it was done.

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I blame my dad for my love of minis. I think I was conceived in the back seat of one :D
I also blame my Dad for me being 6' 1" - not really the optimum height for driving a Mini.


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PostPosted: Sun Nov 25, 2018 3:04 pm 
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"Engineered" :?: :idea:

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PostPosted: Sun Nov 25, 2018 5:51 pm 
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Looks good, I wonder how you'll go getting a carpet set to fit now though.

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PostPosted: Sun Nov 25, 2018 8:32 pm 
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Isn't the trick with minis when you're a tall person to sit closer to the steering wheel, not further?
:lol:


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PostPosted: Sun Nov 25, 2018 10:07 pm 
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So here is how it was done... Note that my Mini has an engine conversion, aftermarket seats, and many other internal & external modifications so I had no qualms in performing a small modification like this.

I made a cut using a thin kerf disc on the grinder to remove the bin. You can see here I tried to removed the spot welds on the B-pillar but I couldn't get access to them all so I ended up simply cutting the rest of the bin out - at the base and along the B-pillar
Image

A couple of small welds against the B-pillar were removed using a die grinder
Image

After cleaning up pieces of steel still attached to the body, I marked the position of the new inertia seatbelt reels and found I had to remove more steel
Image

I wanted to retain the finishing trim strip that clips on top of the storage bin sides. This was done by taping a few pieces of 2.5mm steel to my vice and clamping the new steel sheet between them in the vice. By repeating this along the length of the steel sheet, I ended up with a pretty close approximation of the original lip on the storage bin edges
Image
Image

After trimming the bin-front to retain only the curved section and to the match the floorpan shape shape, I welded on the new steel piece.
Image

Using butt welding clamps (I love these) etc, everything was held in place and welded in.
Image

You could leave it here but I wanted to make a cover for the seat belt reels. This was a box made from 0.8mm steel sheet that was a snug fit over the seatbelt reel. Overall I achieved an extra 40mm of room per side of the cabin. Note : I hadn't yet drilled the holes for the mounting screws in these photos.
Image

Image

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I blame my dad for my love of minis. I think I was conceived in the back seat of one :D
I also blame my Dad for me being 6' 1" - not really the optimum height for driving a Mini.


Last edited by Mearcat on Mon Nov 26, 2018 10:46 am, edited 1 time in total.

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PostPosted: Mon Nov 26, 2018 7:05 am 
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Location: Tassie
Great modification there. Really nice.

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PostPosted: Mon Nov 26, 2018 7:55 pm 
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Great work 8)


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PostPosted: Mon Nov 26, 2018 9:28 pm 
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Nice piece of metal work there.
Wish I'd done metalwork at school instead of woodwork.
Like how many book-ends do you really need? :|

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PostPosted: Tue Nov 27, 2018 8:28 am 
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I did woodwork at school too, which should come in handy sooner or later :D

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Tim

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PostPosted: Tue Nov 27, 2018 10:15 am 
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I think I failed woodwork 101 :oops: That looks like woodwork 901.

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1967 Cooper S - new front bearings to do.
1965 Cooper S shell - all painted up, ready for fit out.
1969 Cooper S Mk2 - claimed by 2nd. born
1966 Deluxe- next rustoration!
Mk 2 & XJ6 Jags. Less said the better.


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