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PostPosted: Fri Oct 21, 2005 12:35 pm 
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Joined: Tue Mar 16, 2004 8:55 am
Posts: 11264
Location: Geelong, Victoria
MAKING DASH CARDS - Submitted by 'Bromley'

I started this project by sourcing an existing dash from another club member and tracing the template on to some special card that I bought from a local upholsterer
Special Board $10 enough for 3 (one spare)
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Use a very sharp stanley knife to cut out the card. I had to trim the edges of mine after testing the fit in the car. When it fits, transfer the template in chalk to the rear of your vinyl. This shows you where to apply the glue.
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I cut my vinyl about 2 inches wider than the actual lining to allow room for the edging. Apply contact adhesive to both the vinyl and card. Most brands need to sit 30 minutes before you join them.
Contact Adhesive from Upholsterer $5
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Trim the edges of the vinyl and cut little tabs so you can fold the edges nice and tidy. Once again apply adhesive to both surfaces. As you glue your tabs pull them tight on the edges of the card.
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This is the first card that I made. It has a couple of bubbles that flatten out but not bad for a first attempt. The second one was even better.
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The finished product in the car. I also made a vinyl shelf cover.
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Other materials
Vinyl $22/m (I already had this)
Soundproofing Carpet Underlay $14/m (A fantastic product that makes my mini so quiet)
Chalk
Stanley Knife
Brush
Patience

Any questions please PM me!
Andy.

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