ok so i thought i would make a how to on making a key fit a clubman igniton barrel
step 1 remove ignition barrel from column now these have 4 bolts so what i did was use a punch and hit them around till they came out then cut a slot in them for easy removal and install when i need to
[img
][/img]step 2
you will find this little pin this has to come out. mine had already been hacked at so made it very easy but you could drill this out it is very soft metal
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[/img][img
][/img]step 3 once the pin is out turn it upside down and this should and i mean should fall out
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[/img]step 4 remove this plate by levering it off with a flat screwdriver and pull out shaft
step 5 you will c a little gold color washer like a cir clip needs to be pushed in i used a flat nose screwdriver and pushed it in and the key barrel fell out very tricky to get it out
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[/img]step 6 now you should have this
[img
][/img]step 7 grab the key you want to make fit and slide it into the barrel. You will notice that there are waffers
that will be sticking up and down, now as far as i can tell there are 3 sizes small medium and large i didnt get photos of these sorry but basically change them around till they are all flush and should look like this
[img
][/img] now you will need more waffers so you will have to pull a few apart but another way i have been told to do it i think is very dodgy is to file the end of them so they dont poke out, what you do is up to you.
step 8 remove key and place it all back together and there you have it
hope this helps let me no if i need to change anything