VH770 wrote:
why wouldnt it explain the free play? the way i can imagine it, if the drive flange isnt slid all the way onto the CV spline it will show up as a hub nut that isnt far down the thread, as well as possibly allowing the entire assembly (drive flange plus cv joint) to move horizontally? in other words, the drive flange being tightened all the way in toward the centre of the car could possibly remove the horizontal free play?
It's hard to say but the spacer on the flange being on the wrong way won't sit flush with the back of the flange. thats why there is a taper in the spacer and is why the tapered part faces against the flange. So in effect it will give less play but cause lots of other problems I'm sure. So if its sitting on your drive flange like in the picture I posted leave it as is, it's on the correct way.
VH770 wrote:
the other thing i wanted to ask is whether or not there is any way that the transmission end of the driveshaft is supposed to lock into place somehow. is this end simply supposed to slip into the yoke of the final drive assembly, or is there some way that it is supposed to lock itself in at a certain depth? when it was removed, there was no such thing, it just slid out when the wheel assembly was removed.
cheers
AFIAK it's not supposed to have one. but I have only dealt with pot joint inner cv's. But movement there won't affect the cv in the hub.
Also you said you replaced the cv. Might sound silly but is it a cv for a drum brake mini? check the part numbers and/or against the other cv you have pulled out. And what style of bearing are you running? Ones like or very similar to the pic Hanra put up, or tapered style?
Failing that, throw it on a tow truck and take it to a reputable mini specialist. Or ask/bribe an ausmini member to come round and have a sticky beak at it.