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PostPosted: Mon Aug 29, 2011 8:55 am 
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Bimmer Twinky
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Joined: Mon Sep 06, 2004 4:36 pm
Posts: 8606
Location: Brisbane
lmbm wrote:
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If you havn`t done up the big pinion nut, then you havn`t clearanced the gears from the syncros properly

it`s probably jst grabbing -dragging syncros,,,typical when you havn`t pulled the mainshaft up to the pinion end,,,

tighten your big nuts & have another feel


when i built my first box it was feeling tight also.. and once all was torqued up then it went just fine.

One other thing to be aware, the inner part of the 1st/2nd synchro hub can be fitted wrong way :x , the face with an edge/ring around the shaft bore needs to be fitted towards first gear.

Cheers
Luis


& Yeah & a similar thing needs to happen with 3rd/4th syncro hub, the inner hub needs to have the lip pointing towards 4th gear, but that goes with all mini boxes

the way i made it easy to remember when i was a kid was to join 2 important operations together in my head,,, one was that the box need to be in both 1st & 4th gears to lock it up for un-doing the big nuts,,, & 2ndly that those inner lips of both hubs need to be pointing towards 1st & 4th also... just made it simple for me to remember & made a "point" (sorry for the pun) of holding both hands out in front of me with both thumbs pointing in opposite directions. away from eachother :-) yeah i know it`s a strange way to remember things but it`s worked for over 40 years for me :-)

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PostPosted: Mon Aug 29, 2011 1:51 pm 
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1275cc
1275cc
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Joined: Fri Oct 01, 2004 4:07 pm
Posts: 4682
Location: sunbury victoria
Thanks for the info guys, turned out it was the 1st 2nd inner syncro hub around the wrong way, rebuilt it the correct way and she's beautiful! Now I know! And I built a gearbox so I'm pretty happy and it wasn't (too) difficult!


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PostPosted: Mon Aug 29, 2011 9:49 pm 
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1275cc
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Joined: Mon Apr 26, 2004 6:31 pm
Posts: 4663
Location: Sydney - strangely, I am glad of the sight of hills!!
meeni wrote:
And I built a gearbox so I'm pretty happy and it wasn't (too) difficult!


well done.
Satisfying doing it yourself isn't it?

cheers
michael

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the world is a book, and those who do not travel read only a page
66 Mini Minor sponsored by http://www.lifeonthehedge.com.au/ The Dog Harness Specialists
It was a pleasure ausmini. I'll miss all you misfits and reprobates ;-)


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