Ausmini
It is currently Wed Jul 09, 2025 5:51 am

All times are UTC + 10 hours




Post new topic Reply to topic  [ 23 posts ]  Go to page Previous  1, 2
Author Message
 Post subject: Re: Gearbox dilemma
PostPosted: Fri Oct 16, 2015 7:02 pm 
Offline
religious status
religious status
User avatar

Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39753
Location: near Baulkham Hills, NSW
That is an 850 magic wand lever. Unless bits have wear, they are quite direct.
The puddin stirrer is the later one, that adapts onto the remote housing. They get really loose..! Because of their design (or lack of it).

_________________
DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


Top
 Profile  
 
 Post subject: Re: Gearbox dilemma
PostPosted: Fri Oct 16, 2015 7:13 pm 
Offline
998cc
998cc
User avatar

Joined: Wed Jul 08, 2015 3:29 pm
Posts: 857
Location: Brisbane QLD
Looks great ! Love the M Wand ... Had one on my 850 van .
Might have to stick one in the matic one day , so good to see your progress on this ! Thanks for sharing

_________________
Simonw
Brisbane QLD
1st car - 1964 Mini Panelvan 850
Previous - 1978 Leyland LS 1275 Gold
- 1969 Mini K


Top
 Profile  
 
 Post subject: Re: Gearbox dilemma
PostPosted: Sun Oct 18, 2015 2:32 pm 
Offline
998cc
998cc

Joined: Fri Aug 30, 2013 8:59 pm
Posts: 1045
Location: Western Sydney
I have now fitted my 59 tooth crown wheel to a pot joint diff.
Image

Then I had to lock the G/B to undo the pinion nut.
Locked in 1st & 4th.
Image
With the gearbox upside down and a socket and 1/2" breaker bar, I hit the breaker bar with a 2lb hammer and the nut came loose :D
The 3rd motion shaft bearing retainer was too small for the 20 tooth pinion so I put it in my 2 jaw chuck (bench vice) and machined it out to fit the pinion with my manual milling cutter (half round file).
Then mounted the pinion and bearing retainer, fitted the diff and 850 diff housing.
The original pinion was a 17 tooth and was smaller than the locking tab for the pinion.
Before:
Image

With 2.95:1 pinion and crown wheel.
Image

Now that it all seems to work OK, I will completely strip the gearbox for a good clean and check and replace anything necessary.

P.S.
What is the trick to removing the speedo drive gear from the housing.
Mine is stuck :( got it out :D

Can I borrow a set of "tools" to remove the first motion shaft roller bearing (I've removed the circlip) and then the tool to remove the 3rd motion shaft. :)

_________________
Find a job you love and you will never have to go to work !


Top
 Profile  
 
 Post subject: Re: Gearbox dilemma
PostPosted: Mon Oct 19, 2015 8:33 pm 
Offline
998cc
998cc

Joined: Fri Aug 30, 2013 8:59 pm
Posts: 1045
Location: Western Sydney
Made up a puller for the 1st motion shaft nose bearing this afternoon from the How To, worked a treat.
Will remove the main shaft tomorrow afternoon.

_________________
Find a job you love and you will never have to go to work !


Top
 Profile  
 
 Post subject: Re: Gearbox dilemma
PostPosted: Wed Nov 18, 2015 8:46 pm 
Offline
998cc
998cc

Joined: Fri Aug 30, 2013 8:59 pm
Posts: 1045
Location: Western Sydney
Dilemma resolved :D
Image
Finally completed the assembly of my 4 synchro box with 850 direct change gear lever.
It shifts really positively and with a relatively short travel.
Also fitted a central oil pickup while I was at it. Needed a bit of bending to clear the revers selector arm though.
I removed the dowels for the diff housing but the bearings locations still didn't quite line up so I drilled out the stud holes 1/64" to allow it to move a bit more and then it was all sweet.
Fitted the side covers, adjusted the shims for the preload, then in with the pot joints.

Now I just need to pull the engine out :|

_________________
Find a job you love and you will never have to go to work !


Top
 Profile  
 
 Post subject: Re: Gearbox dilemma
PostPosted: Wed Nov 18, 2015 9:19 pm 
Offline
religious status
religious status
User avatar

Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39753
Location: near Baulkham Hills, NSW
The current centre oil pickups all seem to need a slight bend to clear the reverse selector arm in a non-rodchange 4 synchro box.
I sit them in the vice (with alloy jaw protectors) and squeeze gently.
If you don't do this, the selector arm wears through the strainer mesh.

_________________
DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


Top
 Profile  
 
 Post subject: Re: Gearbox dilemma
PostPosted: Wed Nov 18, 2015 9:41 pm 
Offline
998cc
998cc

Joined: Fri Aug 30, 2013 8:59 pm
Posts: 1045
Location: Western Sydney
Yes Kev
Exactly what was going to happen. Bit of a bend in the vice and now it clears.

_________________
Find a job you love and you will never have to go to work !


Top
 Profile  
 
 Post subject: Re: Gearbox dilemma
PostPosted: Thu Nov 19, 2015 5:30 pm 
Offline
1098cc
1098cc
User avatar

Joined: Sun Feb 20, 2005 8:11 pm
Posts: 1347
Location: Wellington,
Phil 850 wrote:
Made up a puller for the 1st motion shaft nose bearing this afternoon from the How To, worked a treat.
Will remove the main shaft tomorrow afternoon.


Nice to see the How too being used


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 23 posts ]  Go to page Previous  1, 2

All times are UTC + 10 hours


Who is online

Users browsing this forum: No registered users and 100 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Jump to:  

© 2016 Ausmini. All garage work involves equal measures of enthusiasm, ingenuity and a fair degree of irresponsibility.