G'day everyone. Got the motor torn down today, and overall it was quite good news. I discovered that the car had been run totally dry of coolant, and had driven it 5-10 miles in that state before I knew, so I was fearing the worst--spun bearings, cracked head, etc. Fortunately, none of that seems to be the case.
The engine has had a pretty recent rebuild--rod/cam/crank bearings were all nice and grey (with the exception of some pits where the builder had grit present when he torqued it down), with minimal wear in the center by the oil galleys. Typical stuff. Everything turned nice and freely. A sample piston has "040" at the end of its number, which I assume means it's .040 oversize. They also have negligible skirt wear--they look near-new. A rod bearing pulled was +.010 (and a couple rods at least have been replaced), and a sample main cap bearing was +.020. I don't know what the limits are for overboring, but since the cylinders have no ridge to speak of, I think it might not be necessary this time around anyway.
Although the rebuild seems to have very few miles on it, the cooling system has seen significant neglect in that same time. The lower outlet in the radiator was about 3/4 blocked with brownish mud/paste, and many of the water jackets in the head were the same way. The thermostat is totally frozen, and the heater hose to the cabin heater was completely blocked. So even if the oiled parts would have been OK, it is no wonder this engine was running exceptionally hot the times I ran it, and it would have been toast in short order. Can't wait to hear and feel the way it is supposed to run once it's all back together!
I do notice that many parts have "W19" stamped on them--rod caps, pistons, mains, etc.--was this just stamped on them from a machine shop to keep parts together, or was it a stamp that the factory used for some purpose?
I'll post some pictures below, and the rest from today are available at my photobucket album, pages 1 and 2.
http://s258.photobucket.com/albums/hh28 ... ooper%20S/
All the best as always,
Ben McCafferty
Is this engine mount bracket bent (bowed in the middle)?
The starting point:
Other side--I think I broke original paint on the tappet covers:
Pops getting into it--he worked as a BMC mechanic in the 60's here in the States, used to drive a '59 bug-eyed sprite:
From above:
Pretty new:
