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PostPosted: Sun Mar 15, 2015 6:01 pm 
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Location: near Baulkham Hills, NSW
No restrictor washers in mine. I run front shocks & comp hydro rear bumpstops. No `riding the sea' feel in this one. :)

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PostPosted: Sun Mar 15, 2015 8:22 pm 
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Location: Sthrn HiLoLands, NSW, Australia
Morris 1100 wrote:
9YaTaH wrote:
Just backing the truck up a little...why?

A perfectly flat stance on a Mini looks unnatural IMO...leave it alone and let the dubbers go slam their cars is my advice :D

They were nearly level when new but 45 years later the front rubber springs have sagged and the cars are now around 1" to 2" lower in the front than they should be.
This means there is a lot less suspension travel. Instead of floating on fluid you are bouncing on bump stops.

People try to inflate the suspension to the correct height but end up with a fluid higher pressure. This creates a harsher ride than normal.
The correct height is a combination of strut length and pressure.


Agreed but I'm not advocating Drag Race stance...just not dead level.

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PostPosted: Tue Mar 17, 2015 4:27 pm 
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Joined: Sun Mar 16, 2014 11:01 am
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Location: TOWNSVILLE NQ
Mick wrote:
Putting washers in is one of those lamentable jobs under the front end. It may take a half day under the guards. You need to drop the hydro pressure and take the knuckel joints out, maybe removing the upper arm to do so if it proves especially difficult. Then you fit the washers and reverse the disassembly and then have it pumped up. The good news is the washers are nothing special. Just a decent normal washer to fit over the knuckle where it fits into the hydro bag.


Spark plug gaskets/washers are ideal


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PostPosted: Tue Mar 17, 2015 8:27 pm 
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Location: Hoppers Crossing
boomini wrote:
Are the rear springs still avaiable? New of course


They do come up occasionally, I was lucky to score a new pair from Italy via EBay. I have also measured and profiled them. This information can be found on my Blog at http://www.jamesobartlett.com/?cat=92.

I have put them on my car, but since there was only ~5% difference in tension between the old and new, it made very little difference to the ride height at the rear. I have some washers to put under the front knuckles, and brand new suspension arms to put on. The current arms were 'fixed' :twisted: by a Mini repairer since the knuckles had worn into the metal cup, but unfortunately, the car leaned even further forward than before. I'll get around to doing the front end hopefully in the next month or so, as I'm busy modifying the EFI setup at the moment.

Jim

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PostPosted: Tue Mar 17, 2015 8:53 pm 
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Location: On the edge of "The Shire" NSW
9YaTaH wrote:
Morris 1100 wrote:
9YaTaH wrote:
Just backing the truck up a little...why?

A perfectly flat stance on a Mini looks unnatural IMO...leave it alone and let the dubbers go slam their cars is my advice :D

They were nearly level when new but 45 years later the front rubber springs have sagged and the cars are now around 1" to 2" lower in the front than they should be.
This means there is a lot less suspension travel. Instead of floating on fluid you are bouncing on bump stops.

People try to inflate the suspension to the correct height but end up with a fluid higher pressure. This creates a harsher ride than normal.
The correct height is a combination of strut length and pressure.


Agreed but I'm not advocating Drag Race stance...just not dead level.

I'm with the Doc and his ideal stance which is 2 fingers front and 3 fingers rear (tyre to guard gap), so that seems to fit with your comments as well. :)

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PostPosted: Wed Mar 18, 2015 6:54 am 
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Joined: Mon Apr 05, 2004 11:23 am
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Location: Eastern Melbourne
A racer once informed me to pump up the hydro system till the front was the height I wanted it and then shorten the rear displacer rod. Did exactly this and it worked a treat.


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PostPosted: Wed Mar 18, 2015 8:22 am 
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Aussie Brian wrote:
I'm with the Doc and his ideal stance which is 2 fingers front and 3 fingers rear (tyre to guard gap), so that seems to fit with your comments as well. :)


The Doc showed me his two fingers once :!: :lol:

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PostPosted: Sun Mar 19, 2017 7:00 pm 
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My hydro setup has new knuckles front and rear + shocks at the front.
When you pump the hydro up, it does not retain a similar gap between the front and rear wheels.
At the rear wheels you can fit your fist in between the wheel and the guard, at the front there is 5mm between the wheel and the guard. The front guard will scrub on medium bumps. The car when driving alone or with a front passenger, is like being at sea and the steering feels a tad loose. If you have two people in the back seat, the suspension height is good between the front and rear guards - 2 to 3 fingers. It also does not feel like your at sea near as much and the steering is firmer. The rear helper springs are original to the car and are orange coded. Will new or shorter helper springs fix this problem?


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PostPosted: Sun Mar 19, 2017 9:32 pm 
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Location: Camden
Gezo wrote:
My hydro setup has new knuckles front and rear + shocks at the front.
When you pump the hydro up, it does not retain a similar gap between the front and rear wheels.
At the rear wheels you can fit your fist in between the wheel and the guard, at the front there is 5mm between the wheel and the guard.


The hydrolastic suspension on any BMC car was not meant to be the same "trim" height front to rear ( i.e. the height from the top of the tyre to the under side of the guard). They were always lower at the front.
Minis and other Hydrolastic cars were always nose-down (helped with their exceptional handling).

The workshop practice for pumping up hydro cars was to equalise the FRONT ride height (trim height).
The rear ride height (trim height) was set by the pressure in the system used to set the front height ( the rear height just ended up where it ended).
If you want something else then change the length of the rear struts.


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PostPosted: Mon Mar 20, 2017 8:13 am 
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Are there different length struts or do you have to modify them?
Will shorter/firmer helper springs make the ride firmer not the sea effect?


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PostPosted: Mon Mar 20, 2017 9:44 am 
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You might find if you pump it up a bit more the front might start to come up a bit more and improve the difference. I have found as you pump up the back comes up first then the front. 5mm at front sounds far to low. It would surely be sitting on the bump stops.


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PostPosted: Mon Mar 20, 2017 10:37 am 
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When I pump it up more, the front holds for a day or so, then drops. You can lift the front up by hand an inch or two then push it back down. With or without more pressure. The back is very spongy and bounces crazy by hand.


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PostPosted: Mon Mar 20, 2017 12:47 pm 
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Gezo wrote:
When I pump it up more, the front holds for a day or so, then drops. You can lift the front up by hand an inch or two then push it back down. With or without more pressure. The back is very spongy and bounces crazy by hand.


Sounds like the pressure is finding a way to leak back through the non-return valves...(maybe)

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PostPosted: Mon Mar 20, 2017 4:42 pm 
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Location: Melbourne
If the suspension is too low it will ride over bumps like a Yo-Yo - insignificant wheel movement to ride over bumps, even small ones.
You need wheel movement to move fluid around inside the hydro bags to compress the rubber spring part and give some shock absorber effect inside the bag.
Plus if its set too low the driver goes up and down as well and tends to force the seat into the floor pan and damage the floor.
I have seen quite a few Minis with damaged floors because the suspension is set too low, not due to ground clearance but the driver and seat being pounded against the floor pan.

For a Cooper S the front ride height is specified as 12 5/16" measured vertically from the axle centre to the underside of the front guard.
For the Mini K, Mini Deluxe and Clubman it is 13 1/4".
Both at 275 +/- 10 PSI.

RonR

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PostPosted: Tue Mar 21, 2017 9:43 pm 
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Gezo wrote:
When I pump it up more, the front holds for a day or so, then drops. You can lift the front up by hand an inch or two then push it back down. With or without more pressure. The back is very spongy and bounces crazy by hand.


If the suspension hasn't been used for a long time, the displacers might need time to settle.
Do both sides drop about the same amount or is it just on 1 side?
If one of the displacers or a joint is leaking slightly the fluid evaporates very quickly and is not easy to see traces of it left behind.
If one of the front displacers is leaking where the hose enters the displacer, fluid will spill into the hollow top part of the displacer and won't be seen on the ground.
Normally, the suspension pressure is about 285 (+/-10) psi (if you have a gauge). With a spacer in the front strut, that should be about 3 fingers between the tyre top and under the wheel arch at front. The rear will be 4 (+) fingers.
All this should be done with the car out of gear and handbrake off. Then rock the car side to side by pushing on the gutter and remeasure clearances. The car should rock side to side about 1-1/2 times. Cooper displacers are harder to push side to side and move slightly less (stiffer).

If you need the rear end to come down, the rear struts need to be shortened slightly. Don't cut up your original struts unless you have spares. They can be made up by a machine shop very easily.


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