just finished reinstalling the cylinder head. all is well.
i will post more detail and pics tomorrow, but i have determined that although the standard springs i had fitted were almost bound/crushed as we have been discussing, the end result is actually due to poor manufacture of the springs. the head specialist made a valid comment, if they were in fact coil bound/crushed then the 6000rpm on the dyno for 2 hours on and off would have caused more than one valve spring to fail.
the pics i will post tomorrow will give you visual proof, but you can see were the lines are on the spring from being drawn/manufactured, have cracked/failed exactly down these lines.
i have also noted the steel inside the fractured areas are multi coloured and although i am no metal specialist i know crap steel when i see it, and this is crap!
the cylinder head specialist measured the oringonal springs i had fitted and found them to be fine with the lift i had, although the guides were very close to being not enough clearance. although he is not a mini engine specialist he suggests the valve springs failed because of their quality and not just because of the cam lift i have etc etc. although that may have been a contributing factor to the failure.
the guides i fitted were 1275 guides apparently and this is one reason why they needed to be machined down, also the guy wanted to ensure plenty of clearance from the retainer to the guide at max cam lift so he machined about 3-4mm off all of them.
i now have hat type valve stem seals on every valve. very please started the engine tonight - NO SMOKE - Wooohooo!!!
thanks again everyone for their help. always makes working on my mini a pleasure.
will post pics tomorrow.
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'66 BRG Morris Mini Deluxe 60HP ATW
