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how hard is repair the rust in sills of doors? Hinge area
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Author:  mini_man_90 [ Tue Sep 26, 2006 4:06 pm ]
Post subject:  how hard is repair the rust in sills of doors? Hinge area

Just wondering how hard it is to repair the rust damage in the door hinge area of the sills. Im a noob, but most of you guys being more experienced with minis, I would just like to know.

Author:  sports850 [ Tue Sep 26, 2006 4:14 pm ]
Post subject: 

Are you referring to the A panel , the bit behind the first vertical seam and in front of the door opening where the door hinges bolt onto ? Providing you have some average or better welding skills and access to tools and sheet metal not too hard . How bad is the rust , will it need a new panel or just some sheet metal welded into it to fill smaller holes ? This is a fairly structural part of the mini so needs proper repairs rather than dodgying up with fiberglass etc , some pictures of the damage would help if you have them .

Author:  mini_man_90 [ Tue Sep 26, 2006 4:18 pm ]
Post subject: 

i dont actually have a mini yet, but that seems to be a reasonably common area for rust and in purchasing I keep running into the problem. The ones im talking of are really rusted and probably need a whole new panel. And yes, you knew where I was talking about.

Author:  sports850 [ Tue Sep 26, 2006 4:26 pm ]
Post subject: 

Ahh , ok , most mini's I've seen have only had minor rust starting under the hinges , but if not fixed early it can eat out the hinge mounting area . This panel incorporates the side of the mini too but there used to be a rust replacement panel of just the front bit available , not sure if it still is or not but it's a fairly flat panel so if you're reasonable with welding (or know someone who is) then it isn't a big drama . Just takes a bit of time to remove the door and clear the paint/rust off to see what you've got underneath it . Mini's often rust at the bottom of the panel because of moisture getting trapped between the two layers of steel but it's have to be bad for it to be a lost cause .

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