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 Post subject: crunchy gears
PostPosted: Wed Oct 03, 2007 2:06 pm 
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848cc
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Joined: Thu Jul 05, 2007 7:36 pm
Posts: 198
Location: Eltham,Victoria
My gears crunch when I change down. If I get the revs just right, no problem but if I try to rush it I get at the least crunching and at the worst it wont go in at all.
I am well overdue for an oil change and a mechanic told me this can effect the gears. Intending to change it on Saturday.
Any suggestions? Ill probably book it in to see Link in a few weeks but any suggestions may ease my stress. Am planning on going to Euroa on Sunday!


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 Post subject:
PostPosted: Wed Oct 03, 2007 2:08 pm 
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1275cc
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Location: Hurstbridge n/e Melbourne
which gear change Alix? 3rd to 2nd? - that's the common synchro to go I believe, I've know cars to continue that way for years if you're careful with the down shifts

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Last edited by rehab1964 on Wed Oct 03, 2007 4:04 pm, edited 1 time in total.

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 Post subject:
PostPosted: Wed Oct 03, 2007 2:18 pm 
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A fresh sump full of oil will probably make a bit of a difference (it does on mine but my gearbox isn't noisy). Is your 'box a 3 syncho? If so (as rehab stated) the weak part of the 3 synchro is the 2nd gear syncho because it gets used so much.

Sometimes slowing down the rate at which you change gears can help a little as it gives the syncho more time to align the gears.

The only way to really fix crunching gears is to rebuild.

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 Post subject:
PostPosted: Wed Oct 03, 2007 2:21 pm 
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learn to double clutch ;)

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 Post subject:
PostPosted: Wed Oct 03, 2007 2:22 pm 
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1275cc
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Joined: Tue Mar 16, 2004 10:34 am
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Location: Canberra
Also make sure your clutch is up to scratch, just in case it is lack of clutch causing the gears to crunch. Not likely though. Double clutching will fix it and it's cheaper than a gearbox overhaul.


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 Post subject:
PostPosted: Wed Oct 03, 2007 2:39 pm 
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848cc
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Joined: Thu Jul 05, 2007 7:36 pm
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Location: Eltham,Victoria
From forth to third and occasionally to second. Have found if I slow just right there is no problem. Guess I'll just change the oil and see how it goes. Not really financial enough to do a rebuild!


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 Post subject:
PostPosted: Wed Oct 03, 2007 2:46 pm 
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1360cc
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see how the new oil goes, that can help sometimes..
i think the thinner the viscosity the easier time the synchros will have trying to push the oil out of the way?


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 Post subject:
PostPosted: Wed Oct 03, 2007 3:14 pm 
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848cc
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Joined: Wed Apr 04, 2007 8:10 pm
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Location: Feilding, New Zealand
Check clutch adjustment and give it a oil and filter change. Use a good 25/50 oil see how that goes :wink:


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 Post subject: Gear clash
PostPosted: Wed Oct 03, 2007 4:09 pm 
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848cc
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Joined: Fri Jan 13, 2006 9:01 am
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Location: Broken Hill- NSW
I had the same problem in my clubman, turned out it was the primary gear that was binding on the crank shaft.
Went through all the tests and that was the problem in the end.

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 Post subject:
PostPosted: Wed Oct 03, 2007 8:01 pm 
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I'm with Simon, learn to match revs ;)

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 Post subject:
PostPosted: Wed Oct 03, 2007 9:21 pm 
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agree, it'll teach you how to double clutch and since it's worn now oyu wont ruin a good box learning :)

Castrol EDGE 20w50 is the stuff to get to help with gearchanges, always give me the best feel, but it's no miracle worker.

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 Post subject:
PostPosted: Wed Oct 03, 2007 9:25 pm 
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Instead of learning to match revs, you could fix the real problem in the gearbox before the bits find their way into the crank bearings. 8)


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 Post subject:
PostPosted: Wed Oct 03, 2007 9:28 pm 
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Morris is right...but since you dont have the funds to undertake a rebuild i think it's a good option.

Change your oil regularly, as the gearbox is in the sump you don't want bits of metal living in your motor. at least every 5000km

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 Post subject:
PostPosted: Wed Oct 03, 2007 10:34 pm 
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1275cc
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Location: Adelaide, SA
I think all the suggestions above are pretty good.

I've found, on the older, warn out gearboxes, taking time with 4th to 3rr changes is best. Don't quickly shove it down a gear. Try hitting the clutch, taking to neutral for a moment, then putting it into third. If necessary double clutch but possibly, from my experience, just slowing down the change is good enough.

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