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sills
https://www.ausmini.com/forums/viewtopic.php?f=2&t=4289		 Page 1 of 1
Author:  sean [ Tue Jan 25, 2005 12:50 am ]
Post subject:  sills
any tips on welding patches on innner sills and outer sills they have massive holes in them
Author:  czerial [ Tue Jan 25, 2005 7:15 am ]
Post subject: 
would love to have the answer for that one, Lizzie
has a few small holes in the outer sills
Author:  simon k [ Tue Jan 25, 2005 8:12 am ]
Post subject:  Re: sills
sean wrote:
any tips on welding patches on innner sills and outer sills they have massive holes in them


buy new outer sills, them put on professionally or by someone very good with a welder - if there are holes in the inner sills it means that the entire sill will be full of rust and it'll keep coming back unless the outer sill is taken off and all the rust removed from the inside and treated properly - patching it just won't work out in the long run.....
Author:  Besser [ Tue Jan 25, 2005 8:40 am ]
Post subject:  Ya
Have to agree with Simon.

Either buy replacement sills or have some sheet folded up.
Caution as the sill is actually curved alond its length. To get this resolved use a tip'd hammer and peen the middle section on the inside of the fold, this will cause the sill to curve in the right direction.

To attach:
First drill out spots on old sill to remove and prime any bare metal with weld through primer
Second drill new sill edges every inch with a 5mm hole, clamp the sill in place and then weld the holes up against the underneath panel. NB don’t weld in a circle on the hole, weld across the holes in sweeps. This saves distortion and improves penetration of weld
Author:  Konfused Pete [ Tue Jan 25, 2005 6:20 pm ]
Post subject: 
hi guys

I've just undertaken the task of replacing the outer sills. have taken left off and the inner looked less than pretty :) am almost finished with the left hand side inner.

a complete replacement is not as daunting a task as you may think. the outer sills are relatively easy to remove and replace. if you have access to an air-saw and chisel it's like 45mins to hack the old ones off. if you dont' have the air tools it's still not a huge deal, just take a little longer to circumvent the spot-welds.

replacements arent' that expensive either, karcraft in sydney have genuine sills for about $60 / side
Author:  sean [ Tue Jan 25, 2005 9:39 pm ]
Post subject: 
Yes bought new outer sills $40 each-not bad. wiill patch up inner sills first I think. Thanks for the advice all
Author:  drmini in aust [ Wed Jan 26, 2005 6:21 am ]
Post subject: 
Be careful you don't distort the shell doing this! Make sure the door shuts properly before you weld the outer sill in..
I patched the Clubbie's inner sill first, then removed the outer one & replaced it.
The $40 UK made sills are just as good on an Oz Mini as the $60 UK ones, neither are original for an Oz Mini, LOL. Our sills only have one little vent near the rear, which was usually blocked with crap anyhow.
Whatever, don't do the bodge some Poms do and slap a new sill over the old one- it just gives the rust monster more to eat... :lol:
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