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The Making of a Plastic Battery Cover
https://www.ausmini.com/forums/viewtopic.php?f=2&t=49670
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Author:  Wombat [ Wed Jan 28, 2009 4:20 pm ]
Post subject:  The Making of a Plastic Battery Cover

The original battery cover was looking a little 'tired'

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So I bought a cheap plastice battery box from Supercheap ($12.95 on special)

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Using the old box as a guide I marked out the shape and cut it out using a dremel - a hacksaw sort of did the job but the box was 'soft' and moved about a lot. Could use a Stanley knife but although it cuts easy it is hard to control and you can overcut easily.

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I used the Stanley to trim off the burs and neaten up the curved bits.

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The finished job.

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Author:  jess [ Wed Jan 28, 2009 4:27 pm ]
Post subject: 

Looks great!

Author:  Tombo [ Wed Jan 28, 2009 4:31 pm ]
Post subject: 

Thats some nifty work. :roll:

Author:  rehab1964 [ Wed Jan 28, 2009 5:07 pm ]
Post subject: 

spiffy :wink:

Author:  chopchop [ Wed Jan 28, 2009 6:20 pm ]
Post subject: 

just like a bought one!

Author:  minidrifter [ Wed Jan 28, 2009 6:48 pm ]
Post subject: 

very nice! will have to make one myself now!

just a question, why did you cut out a semi-circle hole after where the lead goes through? (In the last pic next to the bolt)

Author:  Wombat [ Wed Jan 28, 2009 7:35 pm ]
Post subject: 

minidrifter wrote:
very nice! will have to make one myself now!

just a question, why did you cut out a semi-circle hole after where the lead goes through? (In the last pic next to the bolt)


That was on the original and gives room for the end of the J hook of the hold down to stick out and access for the cover strap it clip on the other hole in the metal tab next to the battery compartment

Author:  Timinik [ Wed Jan 28, 2009 7:36 pm ]
Post subject: 

Interesting..
On a shell I just recently aquired, the old battery tray was cut out, and a new annealed one made to suit that style battery box (plastic liner and lid)... Lifty little idea anyway..

Author:  mini-dunger [ Wed Jan 28, 2009 9:30 pm ]
Post subject: 

I have to do this soon, what kinda set up does a mini use to secure the battery? and also does the cover just push on top of the battery?

Author:  Wombat [ Wed Jan 28, 2009 9:39 pm ]
Post subject: 

mini-dunger wrote:
I have to do this soon, what kinda set up does a mini use to secure the battery? and also does the cover just push on top of the battery?


Battery Hold down and cover strap

Author:  Aussie Brian [ Wed Jan 28, 2009 9:44 pm ]
Post subject: 

Wombattery covers Schmicko

Author:  mini-dunger [ Wed Jan 28, 2009 9:49 pm ]
Post subject: 

I have to do this soon, what kinda set up does a mini use to secure the battery? and also does the cover just push on top of the battery?

Author:  Wombat [ Wed Jan 28, 2009 9:52 pm ]
Post subject: 

The blue writing in my last post is a link

Author:  mini-dunger [ Sat Jan 31, 2009 3:40 pm ]
Post subject: 

the hold down, does it go longways or across the battery?

Author:  Wombat [ Sat Jan 31, 2009 4:30 pm ]
Post subject: 

Longways with two short J bolts down to the holes on the sides of the box each end

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