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Steering Rack Installation Help
https://www.ausmini.com/forums/viewtopic.php?f=2&t=55091
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Author:  NG [ Mon Jul 13, 2009 7:03 pm ]
Post subject:  Steering Rack Installation Help

ok, so i have dropped the subframe.

i had to drop it nearly all the way down undo bottom suspension to get the old one out, i'm finding it really hard to line it all back up again & jack it into place.

i cant get them U bolts back in either.

it is just sitting on Jacks at the moment is there a trick to lining it all up?

just lots of Mucking about?

is there a how to with few tricks to it?

maybe i'm doing it the hard way?

Author:  Drexxle [ Mon Jul 13, 2009 7:06 pm ]
Post subject: 

get the steering wheel lug in through the firewall first, then attack the U bolts, they can be a bitch to get in, but with some manouvering youll get it, a second pair of hands to nip them off on the inside can help heaps.

Author:  NG [ Mon Jul 13, 2009 7:12 pm ]
Post subject: 

yeh i have been trying to do this myself.

been a real pain, i just can't line anything up one side up one down lol.

just a real pain.

Author:  Mick [ Mon Jul 13, 2009 7:16 pm ]
Post subject: 

The u-bolts get distorted through the rigors of pulling the rack out with the subframe still in. They are very easy to bend.

Trial fit the u-bolts from inside the cabin first pushing them through the holes and bending them to suit until they offer no resistance. Then have another go.

Author:  NG [ Mon Jul 13, 2009 7:18 pm ]
Post subject: 

ok i cant line up the top 4 bolts ( Top 2each side) where the fire wall is.

the frame seems to be sitting maybe a smidge forward?

could i use a screwdriver and maybe wiggle i around a tiny bit to line it up?

Author:  Mick [ Mon Jul 13, 2009 7:20 pm ]
Post subject: 

You might need to loosen off the front mounting bolts to give yourself some room to move. Once the top four have taken to the threads, you can tighten them back up.

Author:  drmini in aust [ Mon Jul 13, 2009 7:21 pm ]
Post subject: 

Use a big screwdriver or a small pinch bar beyween the towers and the inner guard and pry the towers around. Leave all the other bolts loose until you get these 4 started.

Author:  NG [ Mon Jul 13, 2009 7:24 pm ]
Post subject: 

i have taken all the bolts off so i drop the jacks it drops lower etc.

the subfarme is just sitting on jacks at the moment.

but it has moved i cant seem to jack it back into place but yes having problems with the UBOLTS also.

seems really fiddly, might need to get a mate over to help me.

Author:  1970cooper [ Tue Jul 14, 2009 7:08 am ]
Post subject: 

I had the same trouble with the u bolts.
Put them in a vice and squash the bolt ends together
without damaging the thread.
Keep trying to fit them as Mick said until they fall in.
They do have a tendency to spring apart.
As for the subframe you will need 2 people to help align the bolts
Felix

Author:  drmini in aust [ Tue Jul 14, 2009 7:12 am ]
Post subject: 

Make sure the front 2 bolts are in first, and not tight.

Author:  Wombat [ Tue Jul 14, 2009 10:49 am ]
Post subject: 

Took me several goes - getting frustrated - I had made my own dust/moisture seal washer to go over the steering spline bit and it was a bit thick so the U bolt wasn't going in far enough. Switch my attention to the passenger side - got that in which then held up the rack and then the drivers side just slipped in. _ You have got the seal washer bit that goes around the stearing spline between the rack and the body haven't you :wink:

Author:  Mick [ Tue Jul 14, 2009 2:35 pm ]
Post subject: 

Wombat wrote:
You have got the seal washer bit that goes around the stearing spline between the rack and the body haven't you :wink:


I still use the stubby cooler I cut mine out from. It just has a round hole in it :)

Author:  Wombat [ Tue Jul 14, 2009 3:09 pm ]
Post subject: 

I cut a slice off one of those swimming pool spagetti floaties and drilled a hole in it :roll: The packing pieces in a stack of CD/DVDs is just the right size if you can find one thick enough (needs to be approx 1/2")

Author:  NG [ Tue Jul 14, 2009 7:33 pm ]
Post subject: 

Wombat wrote:
T You have got the seal washer bit that goes around the stearing spline between the rack and the body haven't you :wink:


yeh! i bought one with the rack ;)

got it in, what a crap of a job.. easy but such a fiddle.

thanks for tips, helped me work it all out today :)

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