For all those who sent e-mails and messages about this conv I will try to give you all the details here.
Firstly , this is the LAST engine I am building for anyone but build kits and info are available if you want to have a go at one.
I am just building engines for my own use.
This engine cost all up $4000-00 running [including purchase of 1275 short engine $500, head $450. block completely re-built pistons/rings bearings ,grinding etc etc]
If you build one up your self then the whole cost would be less than$3000 for rebuild eng
COST
conv. kit includes all block/head modifications and machining. new oil p/p & dist housings. cam pullys, crank pullys belt tensioners. New oil p/p , 2nd hand dist. Bike exhaust cut & shut into extractors. All you have to do is block re build and assemble engine.
Conv kit complete is $2000
This engine has weber air filter fitted and fits under round nose bonnet except for the filter closest to radiator requires a bit taken out of the bonnet brace.
The radiator is shifted out by 1/2" [unless it is a chinese one,they do not fit original mounting anyway]
the water pump and alt are driven as per standard, but new pullys for belt position supplied in kit . another crank pully is fitted to drive them. the balancer type is modified to suit timing belt drive.
A small bore block requires a small cut out in 2&3 cylinders for std bore to clear v/v's done in kit cost.
the block has all the original threads and water ports plugged and then re-drilled to suit head. The engine does not have a head gasket and I now use a 1mm alloy spacer plate to suit bores, that has copper fire rings for cylinder seal and "O"ring seals for water ports. The required comp ration is from machining top of piston unless the engine is boosted then thicker plate can be used.
as for HP I do not get into this arguement, but the heads from the testing I have done and some of the other engines done by others are roughly 20 upto 40 more. some are a lot more but they are going to go bang sooner or later. the final output will depend on how you build the engine and revs etc. reliable or a hand grenade It's your desision.
The other bonus is the engine runs on un-leaded fuel
Finally if you can not build up a engine then do not worry about doing one. they require a certain amount of skill to get them right and running them properly. The only reason I say this is that some of the blokes on here are not mechanics and have not enough experience with something like this and could get them selves into big trouble with a build like this.
Please think long and hard before you make any decision. money is hard to find let alone wasting it.
end of serom

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