Ausmini
It is currently Sat Aug 23, 2025 7:28 am

All times are UTC + 10 hours




Post new topic Reply to topic  [ 14 posts ] 
Author Message
PostPosted: Tue May 25, 2010 3:56 pm 
Offline
1098cc
1098cc
User avatar

Joined: Sun Feb 11, 2007 2:21 pm
Posts: 1612
Location: Soon to be Newcastle
Next time I'm back in Aus, I was thinking of making up a simple CF dash for the min.. basically 3 flat sections (well slightly curved) going across the car, with each section hinged at the bottom for easy access to rear of gauges, and two glove box compartments either side...

Image

but having trouble finding premade carbon fibre sheet.. does anyone have any contacts? will 1.6mm carbon fibre be flexible enough to fit the curve of the dash rails (68 deluxe)? I guess I can heat it up with a hair dryer and form it a bit better?

cheers :)

Tim.

_________________
tim
68 Deluxe 1293, HIF44, megajolt/EDIS4, daihatsu alternator..

'a mini is for life, not just for christmas!'


Top
 Profile  
 
 Post subject:
PostPosted: Tue May 25, 2010 4:07 pm 
Offline
This space for rent
User avatar

Joined: Thu Feb 08, 2007 12:40 pm
Posts: 5455
Location: Melbourne
Why not buy carbon-fibre fabric, then epoxy it yourself? Easy to mould to the desired shape that way ;)

_________________
Simon

The adventures of an owner builder in the Tallarook Ranges

Image


Top
 Profile  
 
 Post subject:
PostPosted: Tue May 25, 2010 4:58 pm 
Offline
1275cc
1275cc
User avatar

Joined: Sat May 02, 2009 4:53 pm
Posts: 3135
Location: Port Stephens, a little north of Newcastle, Australia
There was a thread or post with a picture showing how somebody here did
as sgc suggested......Somebody might be able to find it?


Top
 Profile  
 
 Post subject:
PostPosted: Tue May 25, 2010 5:18 pm 
Offline
1275cc
1275cc
User avatar

Joined: Sun Apr 04, 2004 9:31 pm
Posts: 4724
Location: Meadowbank - Sydney
z-cars have one like the above.....

Image


Top
 Profile  
 
 Post subject:
PostPosted: Tue May 25, 2010 6:53 pm 
Offline
848cc
848cc

Joined: Tue Oct 18, 2005 11:32 am
Posts: 449
Location: Canberra ACT
Carbon fibre is NOT flexible (once epoxied) - that's the whole point of using it...

Cheers, Ian


Top
 Profile  
 
 Post subject:
PostPosted: Tue May 25, 2010 6:57 pm 
Offline
848cc
848cc
User avatar

Joined: Fri May 25, 2007 10:58 am
Posts: 422
Location: Melbourne
you can get pre-preg carbon fiber sheeting and make it like that.

"carbon fiber material is already impregnated with resin (prepreg) and is applied to the mold in a similar fashion to adhesive film"

1,6mm is fairly thick for this sort of stuff. and yes it will flex that far especially without any reinforcing on the back.

heres a link to a random sheet supplier

http://www.carbonfiber.com.au/category1_1.htm


heres what i've done with carbon.

Image

_________________
1962 850,Frog


Top
 Profile  
 
 Post subject:
PostPosted: Tue May 25, 2010 9:33 pm 
Offline
998cc
998cc
User avatar

Joined: Wed Jul 11, 2007 6:01 pm
Posts: 544
Location: Sydney
whens the launch date for the above?

_________________
http://www.ausmini.com/forums/viewtopic.php?t=71255


Top
 Profile  
 
 Post subject:
PostPosted: Wed May 26, 2010 3:51 am 
Offline
848cc
848cc
User avatar

Joined: Fri May 25, 2007 10:58 am
Posts: 422
Location: Melbourne
bill.b wrote:
whens the launch date for the above?


already has. thats our 2009 car

check it out here.

http://www.teamswinburne.com/media/pictures.php

_________________
1962 850,Frog


Top
 Profile  
 
 Post subject:
PostPosted: Wed May 26, 2010 7:36 am 
Offline
1275cc
1275cc
User avatar

Joined: Fri Apr 25, 2008 2:34 pm
Posts: 2002
Location: Brisbane
go for it, for better results you can make a foam mold, then lay fibreglass over the top then take the carbon part off the inside of the fibreglass, means you can make as many as you like.

_________________
Simplify and add lightness


Top
 Profile  
 
 Post subject:
PostPosted: Wed May 26, 2010 4:21 pm 
Offline
998cc
998cc
User avatar

Joined: Tue Nov 13, 2007 4:17 pm
Posts: 953
Location: NOR, Perth, W.A.
blue_deluxe wrote:
go for it, for better results you can make a foam mold, then lay fibreglass over the top then take the carbon part off the inside of the fibreglass, means you can make as many as you like.
What foam would you use for the plug, which resists getting eaten away by the resin?

_________________
-Alan
I blame my dad for my love of minis. I think I was conceived in the back seat of one :D
I also blame my Dad for me being 6' 1" - not really the optimum height for driving a Mini.


Top
 Profile  
 
 Post subject:
PostPosted: Wed May 26, 2010 4:36 pm 
Offline
1275cc
1275cc
User avatar

Joined: Fri Apr 25, 2008 2:34 pm
Posts: 2002
Location: Brisbane
Pretty sure we just used high density foam, then used some sort of resin that didnt eat the foam. Ill get the fulll details when i see the composites bloke next, im a grunt so didnt bother to learn all of the hardeners names and stuff.

_________________
Simplify and add lightness


Top
 Profile  
 
 Post subject:
PostPosted: Wed May 26, 2010 5:05 pm 
Offline
998cc
998cc
User avatar

Joined: Sun Jun 07, 2009 10:27 pm
Posts: 718
Location: northern new england tablelands
selleys expanda foam set between tow pieces of thin ply then shaped to create a plug or mold?

_________________
one van, one mini s, one knitted cardigan


Top
 Profile  
 
 Post subject:
PostPosted: Thu May 27, 2010 3:06 am 
Offline
1275cc
1275cc
User avatar

Joined: Mon Apr 26, 2004 6:31 pm
Posts: 4663
Location: Sydney - strangely, I am glad of the sight of hills!!
SPS systems is another source.

Try using 2 part polyurethane foam to make the plug. This is what our master fibreglasser uses.

_________________
the world is a book, and those who do not travel read only a page
66 Mini Minor sponsored by http://www.lifeonthehedge.com.au/ The Dog Harness Specialists
It was a pleasure ausmini. I'll miss all you misfits and reprobates ;-)


Top
 Profile  
 
 Post subject:
PostPosted: Tue Jun 01, 2010 1:10 pm 
Offline
1275cc
1275cc
User avatar

Joined: Sun Apr 04, 2004 9:31 pm
Posts: 4724
Location: Meadowbank - Sydney
what about a dash like this one

http://www.youtube.com/watch?v=xFZQ0kgx ... re=related


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 14 posts ] 

All times are UTC + 10 hours


Who is online

Users browsing this forum: bharp831 and 272 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Jump to:  

© 2016 Ausmini. All garage work involves equal measures of enthusiasm, ingenuity and a fair degree of irresponsibility.