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 Post subject: Brake cylinder types
PostPosted: Tue Oct 02, 2012 7:53 pm 
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848cc
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Joined: Wed Sep 22, 2004 12:38 pm
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Location: Wollongong
G'day guys,

So I put the mini in to get a new exhaust (at the local wheel, exhaust and and brake shop), no problem all done. Then while it was there I got them to do a wheel alignment, no problem all done. Then I thought might as well get them to make sure the brakes were sweet. problem.

They said I need new wheel cylinders, and I should replace all 6 (4 front, 2 back), no probs, i want my brakes to be perfect. so i said leave it to me and i'll organise parts. I ordered them in from Karcraft and gave to them this arvo.

They gave me a call saying they are the wrong ones, the locating pin is on the wrong side or something. I asked if they could just drill a hole to make them fit as someone had suggested somewhere before, but they said no, and wanted to use some they had ordered in (cost of 3 times what i paid from Karcraft).

Does anyone know what the differences between the different types?

Cheers


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PostPosted: Tue Oct 02, 2012 7:58 pm 
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Give Ash some flowers Nick .
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the 5/8th rear wheel cylinders have the locating pin on the opposite to the 3/4 cylinders.

3/4" rear cylinders were used on drum all 'round minis, 5/8" rear cylinders were used on disc brake front cars (generally this is the case).

I am assuming that you have drums front and rear if they want you to replace all '6' of them? Are you sure you ordered 3/4" ones?

<edit> I recently drilled my brake backplates for 5/8" cylinders instead of 3/4" cylinders - so it is doable on the car. You don't want to reduce your brakes on a drum car so make sure you keep it as a matched set i.e. 3/4" cylinders with drums on the front as well.

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 Post subject:
PostPosted: Tue Oct 02, 2012 8:07 pm 
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1275cc
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I have found that the locating pins are different depending on the brand of wheel cylinder.
I usually change them every 18 months to 2 years and the locating holes can either be opposite or slightly offset to the original. :?
But yes make sure the diameter is correct because there are so many different types made over the years

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 Post subject:
PostPosted: Tue Oct 02, 2012 8:12 pm 
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848cc
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Location: Wollongong
1018cc wrote:
the 5/8th rear wheel cylinders have the locating pin on the opposite to the 3/4 cylinders.

3/4" rear cylinders were used on drum all 'round minis, 5/8" rear cylinders were used on disc brake front cars (generally this is the case).

I am assuming that you have drums front and rear if they want you to replace all '6' of them? Are you sure you ordered 3/4" ones?

<edit> I recently drilled my brake backplates for 5/8" cylinders instead of 3/4" cylinders - so it is doable on the car. You don't want to reduce your brakes on a drum car so make sure you keep it as a matched set i.e. 3/4" cylinders with drums on the front as well.


wow, fast reply thanks heaps..

yes drum brakes front and back.

I just checked the invoice (parts still at brake place):

Here is what i was got (well invoiced for anyway, dont have them here to check):

Brake Wheel Cyl - Mini (RHF) 15/16"
Brake Wheel Cyl - Mini (LHF) 15/16"
Brake Wheel Cyl - Mini(Rear) .750"

Should these be ok?


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 Post subject:
PostPosted: Tue Oct 02, 2012 8:15 pm 
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Another way to do it if you have a bench drill or milling machine is mark & drill another 5/32" blind hole accurately in the slave cylinder, then swap the pin over.

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 Post subject:
PostPosted: Tue Oct 02, 2012 8:16 pm 
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1275cc
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Yes cylinder sizes sounds OK
GWC127. LHF. 15/16"
Rear GWC1102/1 .750"

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1967 Mini Deluxe
1973 Clubman Van (the fleet spare)
1978 ex 1275 LS ("Wizard" Eaton Supercharged) :)
2015 HSV GenF GTS(occasional drive & tow car)
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 Post subject:
PostPosted: Tue Oct 02, 2012 8:18 pm 
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1275cc
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Location: North of the Harbour planning my next mini project
Ask Karcraft for a catalogue as it has a lot of this info. Tim should be able to email you the PDF version

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1969 Cooper "S"
1967 Mini Deluxe
1973 Clubman Van (the fleet spare)
1978 ex 1275 LS ("Wizard" Eaton Supercharged) :)
2015 HSV GenF GTS(occasional drive & tow car)
2019 MINI F55 Cooper S


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 Post subject:
PostPosted: Tue Oct 02, 2012 8:22 pm 
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848cc
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Location: Wollongong
michaelb wrote:
Yes cylinder sizes sounds OK
GWC127. LHF. 15/16"
Rear GWC1102/1 .750"


Ok sounds like i shoudl be able get them to fit (ie dont have to go their parts that are 3 times as much).

Might just get the mini home and do it myself.


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 Post subject:
PostPosted: Wed Oct 03, 2012 8:44 am 
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848cc
848cc

Joined: Wed Sep 22, 2004 12:38 pm
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Location: Wollongong
Just let the place know, i'm going to get the mini picked up and i'll do myself.

I have a couple workshop manuals i'll follow, but does anyone have any tips when installing the new cylinders and setting them up?

Cheers


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 Post subject: Brake Cylinders
PostPosted: Wed Oct 03, 2012 5:36 pm 
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848cc
848cc

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If someone can tell me how to attach a MS Word file I am sure I can answer all your questons about brake cylinders

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 Post subject: Re: Brake Cylinders
PostPosted: Wed Oct 03, 2012 6:42 pm 
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Give Ash some flowers Nick .
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John Sneddon wrote:
If someone can tell me how to attach a MS Word file I am sure I can answer all your questons about brake cylinders


John, in short you can't attach a word file. In long, you could sign up to Rapidshare and upload it there and provide the link to the file on the forum here.

Kurross wrote:
I have a couple workshop manuals i'll follow, but does anyone have any tips when installing the new cylinders and setting them up?


Check out the drum to disc conversion I did - this briefly touched on the rear wheel cylinders: http://www.ausmini.com/forums/viewtopic.php?t=77858

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