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Heater Take Off Studs
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Author:  1275LS [ Sat Nov 24, 2012 6:58 pm ]
Post subject:  Heater Take Off Studs

Ok so one of the heater take off studs is cactus leading to a little leak there.

Are these easy to remove and replace? Any tricks?

They are 1/4 UNF.

Can I replace them with bolts?

Thanks guys.

Author:  Mick [ Sat Nov 24, 2012 7:09 pm ]
Post subject: 

You sure can replace them with bolts, 1/4" UNC.
You may have a bit of trouble removing the stud remnants however depending on the rust. You might be able to catch the top of the old stud with a pair of pliers or vice-grips, otherwise you will need a fine easy out.

Author:  drmini in aust [ Sat Nov 24, 2012 7:57 pm ]
Post subject: 

These 2 studs into the head are 1/4" UNF, not UNC.
Sure, bolts are less hassle. :wink:

If you need to drill it out and retap, do it properly; use a bench drill or milling machine.... I have a 1275 head here where somebody didn't- the drill wandered and finished up into the water jacket and out the side of the head!
I fixed it by boring the head for an insert, but it wasn't easy.

Author:  1275LS [ Sat Nov 24, 2012 8:25 pm ]
Post subject: 

As it happens I bought a small easy out the other weekend. ...

Thanks guys

Author:  drmini in aust [ Sat Nov 24, 2012 8:52 pm ]
Post subject: 

If the stud is broken off be careful with that Ezy-out. They are hardened and brittle. If it breaks in there it will not be `Ezy' to get `out'. :wink:

I am a fitter/machinist by trade, and have removed many busted and corroded studs from car engines and outboard motors. No way will I use an ezy-out on small studs, they break too easy.
The correct engineering method is drill a concentric hole in the stud to the tapping size of the thread (in your case, 5.5mm) then screw a 1/4 UNF tap in. It will pick up the thread remains and they will come out with the tap. :wink: The thread should be undamaged.8)

Author:  1275LS [ Sat Nov 24, 2012 10:21 pm ]
Post subject: 

The stud is there still and I should be able to get it out.

I would have left the ezy out till last but as you say the tap is the go.

Thanks for the heads up in any case.

Author:  adamstuart [ Sun Nov 25, 2012 3:09 pm ]
Post subject: 

I would sooner weld a nut onto the stub of a stud than I would try using an easy out.

Weld on a nut, and you've got a bolt.
And the heat from welding likely loosened it up.

Author:  drmini in aust [ Sun Nov 25, 2012 3:41 pm ]
Post subject: 

It's only a 1/4" stud, can't be that tight. Yep welding a nut on is fine.

A pair of vice grips will get it if there's enough sticking out to grab onto.
Warming the head up a bit helps too.

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