Hi Scotty,
These side mould can be a Bugger to the inexperienced
I've never fitted the Cooper S side moulds myself but have been involved in the process and taken advice from people who helped me.
(TIP)The most important thing is to purchase the more expensive but better quality side moulds supplied by minispares uk or Minisport SA - the moulds seem to be be more flexible and less fragile and brittle this avoids the time and frustration of the moulds bending - (YES there are different qualities available)
Before starting clean and remove any old rivets and make sure the lip surface is free of any obstructions. With patience, time and care the moulds should fit nicely
Always handy to have a helper to help you as you fit the mould you may need some tools ie a hairdryer a hacksaw blade, small rivets and rivet gun, drill and side mould cutters
Start from one end carefully feeding the mould on the lip carefully drilling and riveting the underside of the side mould to the lip using the existing holes in the lip ( ensure that the rivets are a short length so the leading face of the side mould are not dented when riveting )
TIP (if required) If and when you encounter situations when the side mould is not easily fitting to tight curves gently warm the side mould with a hairdryer and hacksaw blade temporarily in the mould groove to avoid pinching the side mould.
I have watched and helped people fit the side moulds with this technique which seems to work very well however I'm sure there will be many other suggestions including unwinding or uncoiling the side moulds by hanging from high roofs with weight attached to the bottom or hanging from washing lines for a period of time.
Anyway Scotty you decide to attack this job my advice is take your time, and be gentle - far better than damaging the mould and having do it all again.
Good luck
Chris
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