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gearbox crunching 3rd on downshift
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Author:  rapa59 [ Sun Aug 30, 2015 6:28 pm ]
Post subject:  gearbox crunching 3rd on downshift

hey guys am planning to pull the gearbox out for an overhaul and the problem I have is its hard to engage 1st sometimes but also always crunching when you try to downshift into 3rd if you don't double clutch. Any hints or tips I should be look out for or problem parts that should be changed?

Author:  ba_dm_tsh [ Sun Aug 30, 2015 10:30 pm ]
Post subject:  Re: gearbox crunching 3rd on downshift

Could be baulk rings but before you go pulling everything apart I would be checking your clutch properly from pedal to release bearing because it sounds more like your clutch isn't disengaging properly.

Author:  drmini in aust [ Mon Aug 31, 2015 11:03 am ]
Post subject:  Re: gearbox crunching 3rd on downshift

If the baulk ring and 3rd gear's drive dogs are good it shouldn't crunch anyway. Even if clutch is dragging it should just block you from engagement.
This problem is usally more common on 2nd gear. If it's hard to change down to 3, 2 and 1, I'd say yeah the clutch, if it's only 3rd I'd say probably the baulk ring.

Author:  TheMiniMan [ Mon Aug 31, 2015 12:13 pm ]
Post subject:  Re: gearbox crunching 3rd on downshift

most probly syncro worn but can also be the detent springs inside 3rd/4th hub,,,
& or the spigot bearing (inside 4th gear) & mainshaft nose is badly worn & 4th gear (& Main-shaft) is all wobbly

Author:  drmini in aust [ Mon Aug 31, 2015 1:06 pm ]
Post subject:  Re: gearbox crunching 3rd on downshift

It's worth changing all the synchro hub's detent springs & balls (3 per hub) when pulled apart. I used the HD ones from Minisport.au

Author:  rapa59 [ Mon Aug 31, 2015 1:48 pm ]
Post subject:  Re: gearbox crunching 3rd on downshift

thanks for the info guys. yea its only on downshifting into 3rd and sometimes to 2nd. but even stopped at lights sometimes takes you a few tries to get it into 1st. il pull it out and have a look and change the synchro hubs detent springs and il get some pics.

Author:  drmini in aust [ Mon Aug 31, 2015 4:52 pm ]
Post subject:  Re: gearbox crunching 3rd on downshift

If it's hard to get 1st at the lights, it's probably the clutch. If it crunches bad when you go for reverse, definitely the clutch. If so, sort that first, it's easier & cheaper too!

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