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PostPosted: Wed Apr 13, 2016 1:26 pm 
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848cc
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Joined: Sat May 25, 2013 11:24 am
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Location: South Australia
Hi all,

in preparation on putting in my donor 1098cc engine into my moke, i have pulled the diff to replace the crown and pinion to a more suitable set.
looking inside the spider housing i noticed a bit of play and decided to go further in and inspect.

i assume as these diffs are small they must wear pins and shims out fast, but at what point of casing wear should the whole unit be replaced?

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after cleaning and looking over the spiders, i can see they were not running true for a long time,
i am at the point of weighing up options on where to go with this entire engine, Scrap/Replace Or Rebuild.
i can only imagine how the rest of the gearbox is looking, engine was just a spare that was pulled from a clubman but has been sat for at least 12 years


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PostPosted: Wed Apr 13, 2016 1:28 pm 
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Joined: Fri Mar 19, 2004 6:19 pm
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Location: near Baulkham Hills, NSW
That is pretty bad, I would find another diff centre.
Plenty about, PM me if you can't find one local.

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DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


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PostPosted: Wed Apr 13, 2016 1:47 pm 
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1275cc
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Joined: Sun Apr 29, 2012 1:19 pm
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Location: Wollongong, NSW
I had the same problem when rebuilding my diff, and looked through many diff housings to find one that wasn't worn...

The later (A+) diff housings have locating tabs on the thrust washers so that the spider gears and washers get worn, and the housing does not.
http://www.minispares.com/product/Class ... M5071.aspx

Used ones are listed here, they might be a better option?
http://www.guess-works.com/Shop/Parts/d ... htm?id=248

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PostPosted: Wed Apr 13, 2016 2:39 pm 
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Location: near Baulkham Hills, NSW
If you want to avoid this wear in the future, it is possible to fit the A+ tagged washers to the early housing with a little judicious filing or grinding.

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DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


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PostPosted: Wed Apr 13, 2016 7:51 pm 
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Joined: Wed Sep 08, 2004 9:27 pm
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Location: Wodonga - Vic/NSW border
4 pin diff

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PostPosted: Wed Apr 13, 2016 8:34 pm 
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Joined: Fri Mar 19, 2004 6:19 pm
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Location: near Baulkham Hills, NSW
simon k wrote:
4 pin diff

Minispares one.
Or spend $big on a Quaife.

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DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


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