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problems with welding holes in panels
https://www.ausmini.com/forums/viewtopic.php?f=2&t=94486
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Author:  p7676 [ Mon Dec 26, 2016 7:44 pm ]
Post subject:  problems with welding holes in panels

The best way to weld up drill holes in a car panel. Use copper sheet 3mm 40mm150mm.Place this copper sheet under the panel, make sure the copper sheet is level with the underside of the panel. Set MIG welder on a slightly higher setting for 1 mm steel, commence welding the hole from the edge of the hole ,use the trigger on off method. This method is handy for a lot or areas in a vehicle. Check for fire when welding and after. Also the best way to spot weld panels is to use an inverter spot welder 3 phase, they make a beep when the weld is correct ,The older type spot welders have a hard time doing the welds, also the panels must be a close fit ,use double jaw vise grips or self tappers, the holes can be welded later. Remember trial fit all panels I have had to rework the back edge of mini guards to get them to fit correctly. Also. I have had to use a small turn buckle to pull the guards in.Good bonnet gaps look great on a MINI.Don't forget to fit the bonnet and get the back gap correct before welding guards. Copper sheet gets HOT use vise grips to hold
P7676

Author:  Mick [ Mon Dec 26, 2016 8:46 pm ]
Post subject:  Re: problems with welding holes in panels

We need a like button for good posts :)

Author:  goodie [ Tue Dec 27, 2016 3:13 am ]
Post subject:  Re: problems with welding holes in panels

It would be good to put all these great tips in the one place :idea: , they will come in handy for others
for sure .

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