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PostPosted: Wed Jul 08, 2009 9:22 pm 
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Therefore, not applicable.

So they cant deny you the installation of a bike engine in a car based on emissions.

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PostPosted: Wed Jul 08, 2009 9:38 pm 
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The way I read those ADR applicability tables is that the X means that the ADR applies to the category. So I read it that class LC (motorcycles above 50cc) don't have to comply with ADR79.

Manufacturers are unlikely to undertake a test to prove compliance to a standard that is not applicable so it will be hard, unless an overseas test result for equivalent standard is available, to prove compliance of a bike engine to ADR79.

With no test evidence, you can be denied permission to install a bike engine into a car.

M


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PostPosted: Wed Jul 08, 2009 9:48 pm 
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Further to that....

Qld transport has recently been rejecting engines in ICVs (individually constructed vehicles) because they came out of Jap import cars and were not Australian delivered. Their reasoning is that there is no evidence that the JDM version complies to the relevant emissions standards so permission witheld. This has happened with late model MX5 engines for Clubman style cars.

Of course being QT, the rules change depending on the phase of the moon, who you talk to, what the authorised officer's relationship with QT is like plus many other random variables.

M


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PostPosted: Wed Jul 08, 2009 9:56 pm 
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I had a chat to the head inspector here in SA about bike engs[discussing another project I am thinking of] but as long as the eng has the anti-pollution that it was designed with then it is OK. As he said a eng is a eng.
The problem with reverse ,all the requirements state that all the gears [including reverse] must be able to be engaged from the drivers normal position. He was not happy with a starter motor reverse as the gears must be from the prime mover IE the engine.

Archangel007 I agree with you inregards to the gear box. A 6 speed sequential would sh*t over a mini box anyday. I thought is might be a easy cheap way of doing the transplant to get a reverse gear.
I have looked at some bike gear boxes to graft into mini cases and although gold wings and some other do have a reverse they are not cheap to buy and hard to find. There are some 4 wheelers that have a reverse as well.

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PostPosted: Thu Jul 09, 2009 12:09 am 
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I was trying to track down a company that makes the reverse boxes, i have yet to find them. I lost the information when i talk to a contact a few months back. I will try and find it in the next few days. There are heaps of companys over in the UK that use these motorbike engines.

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PostPosted: Thu Jul 09, 2009 12:23 am 
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Quote:

Matt, I told you we are going to use the diff assembly from Taylor Race Engineering - half the price of the Quaife and just as good. See here:
http://www.tpe-inc.com/prod01.htm

End of rant,
Tricky


Tricky, this one doesn't seem to have reversing capability. Is Quaife the only mob who does reversing diffs?? $6k is sh*t expensive! I took a guess at like $3k but not double that!!!

I agree with the rotating intertia idea. bike weights approx 250kg'ish.. we're trying to propel a 700kg hunk of metal. Trying to mate this to a AWD GTiR gearbox in my mind is not good this adds a lot more weight to a already bad situation. Chain drive seems the goer to keep mass to a minimum[/quote]


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PostPosted: Thu Jul 09, 2009 1:41 am 
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I agree with the rotating intertia idea. bike weights approx 250kg'ish.. we're trying to propel a 700kg hunk of metal. Trying to mate this to a AWD GTiR gearbox in my mind is not good this adds a lot more weight to a already bad situation. Chain drive seems the goer to keep mass to a minimum[/quote][/quote]

I know they use chain drives but look at the weight difference you are moving and the tyre traction. The other problem is going to be setting up the diff with chain drive. a locked drive axles in a mini is not good for road use.

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PostPosted: Thu Jul 09, 2009 2:43 am 
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if I'm going to go with a normal gearbox/diff from a car be it AWD or RWD,.. i'll stick with the engine off that car too ( i.e. a SR20 for the GTiR case)..

as people pointed out.. one attractive point is the sequential gearbox. :P

locked axles? the idea was to always use a diff, just chain driven.


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PostPosted: Thu Jul 09, 2009 9:33 am 
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My axle arrangement has a mini diff assy fitted into a carrier, swung from the top pivot & made adjustable via mounting bolts on the bottom (to adjust chain tension) & has 2 self centering bearings fitted into Go-Kart rear axle bearing carriers "Either" side of the diff carrier,,, this way the diff is supported & can spin, & the axles are also supported in seperate bearings & can also spin seperate to the diff carrier,,, i`m keen to throw a Quaife diff in there & it`s easy enough to fit it with grease or STP or just diff oil & plug up the holes

The quaife reverese gear & diff assy is a dam good thing from all reports, but yes it`s not cheap,,, But those "Ryno Buggys" also have a rear diff with reverse gear fitted & i`ve been trying to chase down one of those to try,,, not sure how strong theyd be tho

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PostPosted: Thu Jul 09, 2009 12:00 pm 
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Mokesta wrote:
The way I read those ADR applicability tables is that the X means that the ADR applies to the category. So I read it that class LC (motorcycles above 50cc) don't have to comply with ADR79.

Manufacturers are unlikely to undertake a test to prove compliance to a standard that is not applicable so it will be hard, unless an overseas test result for equivalent standard is available, to prove compliance of a bike engine to ADR79.

With no test evidence, you can be denied permission to install a bike engine into a car.

M


Dan,

Fully understand what you are saying. I spent nearly 12 months arguing with the Qld Dept Transport over this very issue, and they finally conceded the point about emissions on the grounds that:
a) Even though specific bikes do not have to comply with ADR's as currently dictated by statute law, they do have to comply with statute emission laws in other countries
b) These emission regulations in other countries are far more stringent than our own (case in point -Euro 3/4 vs ADR79)
c) if these said bikes then pass the other emissions testing regimes and comply under the emission laws, ipso facto they would then comply with our current laws.
d) A bike chosen that complies with any emissions laws that are more stringent than our own, in another country, cannot be demied usage in this country no matter what the application.
e) Written compliance evidence would, and did, forego any further argument from the QLD Transport Dept. on this issue.

However, they then came back and said "Ok, we understood that we cant hang our hat on emissions, but the engineering side...." And this is the battle I am currently fighting, as it would have to be an ICV, and come under heavy scrutiny. A lot of engineers ran for the hills and didnt want any part!

A small digression if I may - I am fighting a similar battle with the department on grafting a Mk2 jag IFS into a 1956 F100. They say its not a commercial front end, even though the Jag front end is designed to carry more weight than the F100 I-beam axle setup. It would give better ride and handling, allow bigger brakes and tyres,and be far more safer - but still the Department have not stamped it due to it not being a commercial setup (but they will allow a Mitsubishi L300 - dont figure).

Its a case of beurocarcy - with no-one willing to stick their neck out even though its a far better result. Same with the use of bike engines.

Quote:
Of course being QT, the rules change depending on the phase of the moon, who you talk to, what the authorised officer's relationship with QT is like plus many other random variables.


Never a truer word spoken Dan!!!! :evil:

Quote:
Tricky, this one doesn't seem to have reversing capability. Is Quaife the only mob who does reversing diffs?? $6k is sh*t expensive! I took a guess at like $3k but not double that!!!

I agree with the rotating intertia idea. bike weights approx 250kg'ish.. we're trying to propel a 700kg hunk of metal. Trying to mate this to a AWD GTiR gearbox in my mind is not good this adds a lot more weight to a already bad situation. Chain drive seems the goer to keep mass to a minimum


Pubs,
As I see it, chain drive is the only way to go. Bike engines produce oodles of HP for their size, but very little torque. Excessive rotational inertia cause by excessive rotating mass (tailshafts, diffs, axles etc) from a car is not the way to go. Keep it light, and keep it lighter! Chain drive with either a quaife or TRE diff is the way to go (IMHO). The problem of the reversing gear has been discussed and I think that the best way to solve this is with a geared sprocket on one axle, connected to a car-size starter motor, operated by a pushbutton switch on the dash, and only being able to be engaged while the vehicle is in neutral (considering a bike gearbox). This deemed to satisfy all of the Departments requirements with regards to a reversing gear for a vehicle. David - my Engineer did not say that drive force has to come from the primary engine. You are correct with the engagement from the drivers position though.

Another thing that not anyone has commented on, and that Matt and I have discussed at length, is the ease of which you can change gear ratios with chain drive. Within say, half an hour, you could change gearing to suit a particular application by simply changing one, or both sprockets (driver and driven). Imagine being able to swap between very short ratio gearing for say a hillclimb event, or very tall gearing for a long-straighted track circuit, within half an hour - bloody unreal!!!

Matt and I have spent a lot of time and effort exploring many possibilities with a bike-engined Mini. We have dsicussed at length engine location, drive system, brakes, body, compliancing, registerability (is this a word :shock: ), wheels, aero package etc, and we keep coming back to the same formula - mid-engine, chain drive, rear diff, lightened registerable door-slammer. Matt, your views bud........

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PostPosted: Thu Jul 09, 2009 1:31 pm 
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Further to my previous post, I have given David's question about reversing differentials (herein called FNR differentials) some thought. If what David is saying is gospel, about the primary motive force must run the reverse gear, then that changes my perception a bit and my focus. Doing some research, I would like to offer the following FNR possibles. I am sure there is something in these links for everyone.

FNR differentials for chain drive and direct-coupled, bike engined applcations (other than quaife):

http://www.jeffcotransmissions.com/jeffco_revdiff2.htm

http://www.team-moto.com/

http://www.powertecengineering.com/reversing_differential.php

http://www.transworks.biz/minidiff.html

http://www.sandbullet.com/

http://www.rpmgearboxes.com/

http://www.jaxports.com/

http://www.drakart.com/tornado.html

I personally like the Jeffco units as they are chain drive (keeps the east-west orientation of the bike engine) and has a wide spread of gear ratios.

Cheers,
Tricky

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PostPosted: Thu Jul 09, 2009 3:21 pm 
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Yep,,, you won`t get any arguments from me Tricky,,, & yes ill confirm our lengthy discussions of design & materials concerning the most favoured design & as much as i hate to admit it,---> the rear/mid engine, rear drive (traction) design has got to be a better "grip" factor design,,, However,,, all our throughts & discussions led us (Tricky & me) into a situation where "2x" cars would have to be produced to then be able to physically compare them both with stop watch times at a variety of tracks & circumstances to quantify the "Real-Life" figures to see which design (front engine with front wheel drive---or -- rear/mid engine with rear drive) would be best

I still think for the average Joe/Jane Doe that the rear/mid with rear drive would be better suited,,, Just that i think "for-Me" i would prefer the front engine with front drive :-)

However,,, all that aside,,, some of the links that tricky has posted above are basically Vee-dub gear cases modified fo use with North/south configure ,,,

i really like the powertec ,,, the sandbullet,,,& the Rpm ones... very simple & lightweight,,, & would suit "our" applications quite well indeed... strength & costs are my only 2 concerns,,, powertec would be my choice as it`s already got the quaife slippery center.

But still,,, the Dpt of Tpt thing is too much for me,,, i have enough drama trying to get them to accept & sign off on my Monaco fastback mini roof let alone argue with them about a bike engined mini,,, i`ll leave all that side of things to you guys,,, :-) & if/when they accept , then i`ll have my front engine design ready to fit into the front of a mini for road use :-)

I still think the rear/mid rwd design would be better for traction & fun factor tho,,, but it would have to be something like Hyabusa powered & have a turbo on it to please me :-)

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PostPosted: Thu Jul 09, 2009 7:49 pm 
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TheMiniMan wrote:
but it would have to be something like Hyabusa powered & have a turbo on it to kill me :-)


Fixed it for ya :P

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PostPosted: Thu Jul 09, 2009 10:23 pm 
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The chain drive is the best way to go,but look at the type of chain. a std type roller chainis limited in the rpm it can do. A bike has much bigger diameter wheel than a mini even with 13" rims. Therefore the chain on the bike is travelling a lot slower. The thing that kills them is velocity. IE meters/sec.and faster the velocity the less power the can transmit.
One type is a high velocity chain as used on bike cam shaft drives. these will transmit a lot of power at high speeds, but they are more expensive. They also do not suffer from whip like a roller chain.
As for the reversing ther are some planetary drive units that can reverse direction. They have full power transmission drive in one direction and using a crank lever to shift they will drive in the opposite direction. They will not transmit anywhere as much in reverse, but for this application would be good enough.
Have a look at industrial transmission sites , there may be some thing suitable.

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PostPosted: Fri Jul 10, 2009 8:19 am 
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It would be kind of funny (and scary) to have six gears in reverse!! :shock:

Matt - we really need to get some work done on this. Time to source an engine and diff setup so we can do a mock up I think.
Quote:
I still think the rear/mid rwd design would be better for traction & fun factor tho,,, but it would have to be something like Hyabusa powered & have a turbo on it to please me :D

We arent going to win Noosa without it! :twisted:

David - I thought modern o-ring roller chains would be quite capable of the speeds we are talking about (correct me if I am wrong). Hayabusa top speed is in excess of 300km/h (well in excess of this with the electronic speed control removed). Realistically, we would never see these wild speeds. Even if we did, say 200km/h on a track, the gearing could be made such that the rpm of the drive axles could be lowered. Good point though!

Cheers,
Tricky

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