Asphalt wrote:
Looking at the Hewland box - wouldn't it be possible to "just" move the input gear to the other side (resp. towards the front of the 'box) and get rid of the extra gear?
It's all to do with rotation direction. Looking directly towards the gear set from the clutch end.
1 the crank rotates anti-clockwise
2 the idler gear is clockwise
3 the outer gear[original input gear] is anti clockwise. The mini main shaft is two piece so 1st to 3rd drives thru lay shaft via the 4th gear, then this reverses direction and then back again from 1st to 3rd , and in 4th it is a straight drive.
4 the inner gear on the hewland is fixed to the shaft and the shaft is two piece like mini so that gear is like the 4th gear in a mini and the input shaft[like lay shaft in mini] is giving the opposite rotation
The set-up in the hewland the inner gear and the gear it drives can be changed to give different ratio from crank to gear box input drive.
The bike shafts are complete shaft with out a seperate section ,so the whole shaft rotation has to be reversed.
I did look at that system that hewland use, but with a complete shaft the drop gears need to give the different rotation. For the test set up I am just modifying the std drop gears and if it all works then I will set up my gear cutting attatchment and make a complete set of drop gears including a new crank gear. I am going to take it one step further and make the gear a double helical[herringbone type] so they are two opposite helical gears as one. They will take a lot of power but there is no side thrust like a single helical gear. The crank gear will run on needle roller bearings instead of bronze bushes.
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