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Close Ratio Gears
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Author:  Super-mini [ Mon Aug 24, 2009 10:21 pm ]
Post subject:  Close Ratio Gears

i currently have a fully rebuilt remote change box and 3.4 diff with comp diff pin.

i was thinking of running a 2.9 FD but keeping it together with close ratios and using a quaife ATB LSD

where do i get the gears from and how much are they?
straight cut or helical?
do i buy them as a set or replace individual gears on my set?

will i need to run an A+ or rod change box?

-thanks :)

Author:  drmini in aust [ Mon Aug 24, 2009 10:30 pm ]
Post subject:  Re: Close Ratio Gears

Super-mini wrote:
i currently have a fully rebuilt remote change box and 3.4 diff with comp diff pin.

i was thinking of running a 2.9 FD but keeping it together with close ratios and using a quaife ATB LSD

where do i get the gears from and how much are they?
straight cut or helical?
do i buy them as a set or replace individual gears on my set?

will i need to run an A+ or rod change box?

-thanks :)

If you mean close ratio gears for racing, not just Cooper S ratios, they are all straight cut these days.
Minispares sells them, so do Minisport UK I think.
You can get em for 3 synchro, 4 synchro remote or rodchange, or A+ boxes.
You will have trouble getting off the line with a 2.9 diff in it.

If you mean Cooper S ratios, you just change the 1st motion shaft and cluster gear in your box.
Karcraft sells them, so do most Mini places. Or bring em in from Mini Spares UK.

Author:  simon k [ Mon Aug 24, 2009 10:36 pm ]
Post subject:  Re: Close Ratio Gears

Super-mini wrote:
i was thinking of running a 2.9 FD but keeping it together with close ratios and using a quaife ATB LSD


is the 2.9 diff on the cards because you want to drop your revs for cruising?

close ratio gears just lift the ratios for 1st, 2nd & 3rd, and put less of a change in engine speed between them, top gear remains 1:1. So when you go to a 2.9 diff, your 1st gear is already taller, and a CR 1st gear makes it taller again. Higher speed, less kick in the backside

Stock ratios: 3.64, 2.18, 1.42, 1 ; Close ratio: 3.32, 2.09, 1.35, 1.

taken from here: http://www.minimania.com/web/Item/c-ajj ... Detail.cfm

Author:  Super-mini [ Mon Aug 24, 2009 10:59 pm ]
Post subject: 

ahh i did not realise c/r gears would make it worse with a 2.9.

what do you think about a 3.2 with c/r gears?

what is your feeling about cooper S ratios vs aftermarket?
i dont think i can handle the noise from straight cut gears but will my helical gears survive my 100+hp at the wheels?

i am also thinking of binning the re-13-T for a sw5, so that might help me get off the line?

i know im asking a lot of questions but thanks for your help :lol:

Author:  willy [ Mon Aug 24, 2009 11:04 pm ]
Post subject: 

willy's recommendation:

Stick with a 3.44 or 3.2 if you really have to : 1 ratio diff.
Combined with the close-ratio gears (Cooper S or nearest equivalent), you'll not be revving the ring off it on the highway and it'll still give you great pickup from down low... well, I assume. Who knows what the motor is like to drive, irrespective of the gearing ratios.

Yes you will be fine with the "100+" horsepowahhhzzz going through the helical gears. It's torque that shears teeth of gears. And arsebean driving.
I know which one you have a lot of :lol:

Put the SW5 in if you want it to behave like a "normal" car, but... where has all the fun gone?!

Author:  simon k [ Mon Aug 24, 2009 11:13 pm ]
Post subject: 

Super-mini wrote:
i am also thinking of binning the re-13-T for a sw5, so that might help me get off the line?


my suggestion is to give GR a call and explain what you don't like about the RE13, the way you like to drive, and he might have a good suggestion for an alternative...

he and I came to the conclusion that RE13 doesn't suit my driving style... so I've got a different cam now

Author:  Super-mini [ Mon Aug 24, 2009 11:34 pm ]
Post subject: 

im gonna fit a megajolt also, this might help get the idle to work.

otherwise the re-13 is fine. and i'd guess it would work a lot better with close ratio gears.

as it is now, my 1st gear is almost useless so i'd love a longer 1st gear.

i'll have to have a chat with my mechanic about what he can do :)

thanks guys

Author:  TheMiniMan [ Mon Aug 24, 2009 11:42 pm ]
Post subject: 

100Hp -->At The Wheels??? that will pull a 3.2 no problem,,, but a 2.9,,,Mmmm i`d say you`d loose tooo much of that grunt with a 2.9 & it won`t want to rev out well enough in top gear

Author:  wobbles_55 [ Mon Aug 24, 2009 11:51 pm ]
Post subject: 

Helical gears are stronger than straight cut gears...... the have more surface contact, than straight cut gears..... They do zap a little HP but so does being fat........

There was an Nc Mini running here in SA that ran a coopers S ratio helical gearbox and holds the Nc Mini lap record......... and that time was set six odd years ago..............

Keep the RE13, just learn to drive with it.....

Author:  MINImal effort [ Tue Aug 25, 2009 6:53 pm ]
Post subject: 

This site has a great little caclulator for playing around with gearsets and diff ratios....

http://www.guess-works.com/Gearbox/Technical/ratio.htm

Will show the effects of speed @ x rpm - but not about how well it will start off the line.

:P

Author:  simon k [ Tue Aug 25, 2009 7:42 pm ]
Post subject: 

Super-mini wrote:
im gonna fit a megajolt also, this might help get the idle to work.


it will - from what I experienced sticking it straight on an NA RE13 it gave it a lot more driveability at low RPM

Author:  Super-mini [ Tue Aug 25, 2009 7:59 pm ]
Post subject: 

great this sorts out all the questions i had. :)

i think i should go with a 2.9 diff but retain my std gears.

this will give almost identical 1st, 2nd and 3rd ratios to a 3.1 with close ratio gears but give a slightly longer top gear.

in 4th:
at 60kph it will be 1950rpm and at 100kph it will be approx 3150rpm

the 3.1 with c/r is 60kph=2000rpm and 100kph=3350rpm

btw i am running 165/70 R10

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