That came out looking really good , well done.

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Success is so much sweeter after the struggle

Haze Blue 850,
The pics you posted show a non standard air hose inlet. The original type only projects about an inch or so. Early ones had a metal inlet fittting and later ones had a plastic fitting. Somebody has modified the air inlet and made it a larger diameter and longer. Probably to get more air into the car.
Its also worth noting that later model Morris Minors used a similar heater assembly but they didn't have the side covers over the demister hoses. The one I saw in NZ was a 60/61 Minor van with a 1098 engine and the same Smiths heater under the dash.

Hope this helps
RonR

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68 build Mk1 Cooper S
72 Clubman GT project. Total restoration required

Thanks RonR
That intake could be oversize. It's 4&1/4. With the hose over it it will look OK. It looks like the original piece? Who knows where the PO got it.!
Cheers
Alex

PS Painted the car on the weekend. Will start a Members Cars blog soon.!
Years of prep are coming together. I,m starting to see results.!!

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1964 998cc Cooper
1971 Mini K x 2
1972 Clubman GT