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 Post subject: snapped manifold stud
PostPosted: Sun Aug 21, 2011 8:26 pm 
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848cc
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Joined: Sun Jul 19, 2009 9:19 pm
Posts: 91
Location: born and bred in PENRITH.
As per the subject, i have shaped a manifold stud in half been trying to. Losen it but its way too tight any suggestions??

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 Post subject:
PostPosted: Sun Aug 21, 2011 8:35 pm 
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Joined: Mon Sep 12, 2005 11:48 pm
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Location: Hobart, Tasmania
Is any of it sticking out, or did it break flush or below the surface?

Tim

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 Post subject:
PostPosted: Sun Aug 21, 2011 8:40 pm 
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Joined: Thu Aug 31, 2006 7:56 pm
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Location: Muswellbrook -- NSW
How much stud is left coming out of the head ?

You can get a tool for removing studs , and the Snap - On brand one that i have seen ,
worked really well . Someone on here may have a picture of one so you can see what they look like .Check out some reputable tool sellers to see what they have .


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 Post subject:
PostPosted: Sun Aug 21, 2011 8:40 pm 
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Joined: Tue May 13, 2008 12:40 pm
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Location: Queensland
umm yer have fun lol my brother broke one and he had to either take the head off or pull the engine out to fix his


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 Post subject:
PostPosted: Sun Aug 21, 2011 8:48 pm 
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Joined: Wed Mar 31, 2004 2:59 am
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Location: nsw
If there is any stud left, put two nuts on the stud, lock the nuts together and then try undo the stud.


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 Post subject:
PostPosted: Sun Aug 21, 2011 9:07 pm 
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Joined: Wed Sep 08, 2004 9:27 pm
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Location: Wodonga - Vic/NSW border
whatever you do...

DON'T TRY TO USE AN "EASY-OUT" !!!

if there isn't any stud poking out, remove the head before you try anything, its just too awkward otherwise - always ends in pain


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 Post subject:
PostPosted: Sun Aug 21, 2011 9:39 pm 
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Joined: Sat Dec 18, 2010 9:38 am
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Location: on the far side of crazy
If its busted off flush, drill a hole in it, belt in a suitable allen key and twist it out. Worked everytime for me

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 Post subject:
PostPosted: Sun Aug 21, 2011 11:31 pm 
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Joined: Tue Aug 05, 2008 8:03 pm
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Location: Qld, Brisbane
I've found torx bits work very well as "easy outs" :D

The only times i've seen people using easy outs they have broken, making it even worse


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 Post subject:
PostPosted: Mon Aug 22, 2011 12:01 am 
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Joined: Fri Apr 25, 2008 2:34 pm
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Location: Brisbane
Im yet to find an easy out that works, If that doesnt work then drill through and helicoil. If you dont have a pedestal drill then find someone who does and make sure its square.

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 Post subject:
PostPosted: Mon Aug 22, 2011 8:23 am 
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Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39764
Location: near Baulkham Hills, NSW
In my trade I was taught to do this properly....
Drill it on centre (and square) to the tapping size for that thread, then screw a tap in. Bingo the stud's remains come out easy.

If the stud is broken off crooked I drill it out in the mill, using a slot drill not a twist drill.
:wink:

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