Ausmini
It is currently Sat Jul 19, 2025 7:20 am

All times are UTC + 10 hours




Post new topic Reply to topic  [ 8 posts ] 
Author Message
 Post subject: Pushrod Hole Clearance
PostPosted: Sat Jul 09, 2016 12:22 pm 
Offline
998cc
998cc
User avatar

Joined: Wed Mar 02, 2005 2:05 pm
Posts: 1084
Location: Manly NSW
Can anyone advise safe clearance for pushrods?
Old head holes were +12mm and rods are 6mm.
New head has same size holes but new rods are 7.95mm.
Means there is 4.05mm instead of 6mm clearance.
My question is by how much do the rods move fore and aft when the motor is running?
Anyone know please?

_________________
'98 Mpi Sportspack + 7 port alloy head


Top
 Profile  
 
PostPosted: Sat Jul 09, 2016 2:01 pm 
Offline
998cc
998cc

Joined: Mon Jan 12, 2015 10:59 pm
Posts: 985
Location: Holt ACT
MiniBob wrote:
Can anyone advise safe clearance for pushrods?
Old head holes were +12mm and rods are 6mm.
New head has same size holes but new rods are 7.95mm.
Means there is 4.05mm instead of 6mm clearance.
My question is by how much do the rods move fore and aft when the motor is running?
Anyone know please?


Isn't it mini(scule)?


Top
 Profile  
 
PostPosted: Sat Jul 09, 2016 2:15 pm 
Offline
1098cc
1098cc

Joined: Wed Nov 24, 2004 10:23 am
Posts: 1489
Location: Armidale, NSW
I remembered someone had reported rubbing and marks on their pushrods:

http://ausmini.com/forums/viewtopic.php?f=2&t=92701

I think the suggestion that came out was drilling the holes out in the block.

_________________
---
Roads need more corners
A Deluxe(CG13DE), 2 Clubbies(998 and 1275) and 2 Morris 1100Ss


Top
 Profile  
 
PostPosted: Sun Jul 10, 2016 8:53 am 
Offline
998cc
998cc

Joined: Mon Mar 10, 2014 11:38 am
Posts: 1143
Location: Tassie
fuzzy-hair-man wrote:
I remembered someone had reported rubbing and marks on their pushrods:

http://ausmini.com/forums/viewtopic.php?f=2&t=92701

I think the suggestion that came out was drilling the holes out in the block.

But its the head that is smaller.
You would need to be careful not to go through to the ports. Possible slot the hole maybe?

_________________
1963 Morris 850 Smoke Grey
1963 Morris 850 Shadow Blue
1965 Morris Mini Smooth Van
1966 Morris Mini Van
1969 Morris Mini Deluxe Resto
5/72 Clubman Gt


Top
 Profile  
 
PostPosted: Sun Jul 10, 2016 11:46 am 
Offline
Yay For Hay!
User avatar

Joined: Wed Sep 08, 2004 9:27 pm
Posts: 15912
Location: Wodonga - Vic/NSW border
Scoop wrote:
fuzzy-hair-man wrote:
I remembered someone had reported rubbing and marks on their pushrods:

http://ausmini.com/forums/viewtopic.php?f=2&t=92701

I think the suggestion that came out was drilling the holes out in the block.

But its the head that is smaller.
You would need to be careful not to go through to the ports. Possible slot the hole maybe?


no... it's the block that has the smaller hole. The rub marks line up with the top of the block - I should take another photo to show where it's actually rubbing

_________________
did I tell you that I won a trophy?


Top
 Profile  
 
PostPosted: Sun Jul 10, 2016 12:07 pm 
Offline
religious status
religious status
User avatar

Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39754
Location: near Baulkham Hills, NSW
Matt Read used to drill the block holes out.

_________________
DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


Top
 Profile  
 
PostPosted: Sun Jul 10, 2016 12:19 pm 
Offline
Bimmer Twinky
User avatar

Joined: Mon Sep 06, 2004 4:36 pm
Posts: 8606
Location: Brisbane
yep, we`ve had to with some, alignment of head to the block isn`t always exactly the same on every block/head combo,,, some rockers/head combos we`ve found (on other peoples engines) in combination with the small hole blocks have made for some serious yukkyness

but i warn about opening the cyl head holes up, it`s do-able with std valve roady stuff,,, but some big heads (like what we do) have huge ports that interfer with the pushrod holes so we sleave them to keep going bigger with port,,, so attempting to drill the push-rod holes in a head like that would cause a bit of anxt, to say the least

just have a good look & a good measure & make sure your cyl head alignment & push rod holes & push-rods & rockers are all set-up with "middle of the road" clearance,,, you only need to look carefully when assembling,,, if it`s all on the wonk then do some spacing &/or drilling

just be carefull

most of the rubbing pushrods (that i`ve found) have come from poor rocker spacing (side ways stuff) but then the worst combo is poorly aligned rockers/head/block with fat push rods & poor spacing with offset rockers added ontop of small hole blocks :-) we drill em if they`re looking suspect on the first dummy build.

_________________
No offence intended here but--> anyone writing a book about minis 30 years ago may not have experienced such worn or stuffed-with components as we are finding these days.

You should put your heart & soul into everything you do.


Top
 Profile  
 
PostPosted: Mon Jul 11, 2016 12:59 pm 
Offline
998cc
998cc
User avatar

Joined: Wed Mar 02, 2005 2:05 pm
Posts: 1084
Location: Manly NSW
Thanks all for the details.

_________________
'98 Mpi Sportspack + 7 port alloy head


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 8 posts ] 

All times are UTC + 10 hours


Who is online

Users browsing this forum: No registered users and 72 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Jump to:  

© 2016 Ausmini. All garage work involves equal measures of enthusiasm, ingenuity and a fair degree of irresponsibility.