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PostPosted: Thu Dec 21, 2006 2:11 pm 
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998cc
998cc
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Joined: Wed Nov 29, 2006 10:02 pm
Posts: 639
Location: Clifton Springs, VIC
Luckily the pedal came back out again as it has for Shard, so I was able to set the nuts to shorten the stroke.

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Rod.
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'63 Morris 850 (Old Secondhand CAR)


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PostPosted: Thu Dec 21, 2006 4:23 pm 
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998cc
998cc

Joined: Sat Jan 07, 2006 11:52 pm
Posts: 966
Location: Bald Hills, Brisbane
when adjusting, pull the lever away from the stop and the gap should be 0.020inch or 0.5mm as they say here --> http://drcwww.kub.nl/~bogaard/manual/cluttran/2.htm

Clutch drags
1. Faulty clutch hydraulics (if hydraulic). --->>> Overhaul or replace clutch hydraulics.
2. Faulty clutch adjustment (if adjustable). --->>> Adjust clutch.
3. Clutch disc warped. --->>> Replace clutch disc.
4. Clutch hub splines worn or rusty. --->>> Replace or lubricate clutch. (splines!)
5. Diaphragm worn or maladjusted. --->>> Replace pressure plate.


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PostPosted: Thu Dec 21, 2006 6:29 pm 
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1360cc
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Location: Sunny Shine Coast, Qld Australia
It might pay to take note of what Matt has to say in this thtread http://61.14.187.197/~ausmini/forums/viewtopic.php?t=23833&postdays=0&postorder=asc&highlight=stop+nuts&start=15

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My greatest fear in life is that when I die my wife will sell my Mini and tools for the price I told her I paid for them!


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PostPosted: Fri Dec 22, 2006 4:34 pm 
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998cc
998cc

Joined: Wed Sep 22, 2004 5:46 pm
Posts: 728
Location: Melbourne
:shock:

Pay heed to what the Miniman says in the reference article above. The throwout stop is there to prevent the crankthrust bearings being stuffed by overloading once the clutch is fully disengaged.
We are talking about the 2 large nuts on the end of the clutch cover NOT the clutch arm stop. The clutch arm stop has nothing to do with the throwout stop.
The stop prevents the clutch from overthrowing and overloading the crank thrust bearings as once the clutch is fully released there is no point in allowing any more clutch travel, which is what happens if the throwout stops are missing or not adjusted properly. Once the clutch is fully released, the diaphragm has 3 brass studs which hit the flywheel once full release is reached and prevent any further movement of the clutch plate relative to the flywheel, so no matter how much more travel is allowed it doesn't do anything to release the clutch buts puts unnecessary load on the crank thrusts.. Any further force on the clutch just loads up the crank thrusts.
Its easy to adjust them and once set they don't require any further adjustment unless you have to replace any clutch parts, plate, diaphragm, throwout/release bearing etc. Hydraulic problems also have nothing to do with this adjustment.
You can do it yourself but its easier with a helper.
Take off clutch lever return spring.
Loosen throwout stop lock nut and back off stop a turn or two.
Either lever the throwout arm to the full release position using a tyre lever or large screwdriver or get your helper to depress the clutch pedal fully and then lever the arm as above until it will not move anymore
Screw the stop nut up to the cover and then screw in one more flat (1/6 turn) and run the locknut up to the stop.
Let the arm return and then holding the stop with one spanner tighten the locknut making sure the stop doesn't move.
Refit the arm return spring and adjust the arm clearance to 0.020" or 0.060" for really early cars with coil spring clutch plates.
Its worth noting that early cars didn't have the stop and suffered crank thrust bearing failures so the stop was introduced.
If it wasn't necessary then BMC wouldn't have put it in.
The fact that the clutch arm has been bent to make it work indicates wear in the arm mechanism. Check the ball on the end of the arm and the hole it fits into on the release bearing carrier. Check the arm pivot pin for wear and replace any worn parts. Bending the arm is a temporary fix only and is a sure sign of wear.
I'll get off my soapbox now.

Hope this helps
RonR


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