Ok - its a date. Lets organise a day when we can all get together.
Nick, JC, Marc, anybody else want to join in on the soiree?? Should be a hoot!
OK,
Now for some update news. Picked up some 2mm sheet alloy (6067) from my local metal merchant Damo at Everything Metal (btw - if anybody in Brisvegas wants some metal fabrication works done, laser cutting, etc, go and see my mate Damian from Everything Metal at Northgate, he is a such good guy and will do you a good price) to fabricate the air filter box. These were scraps bits, and cost me bugger all.
First step is to cover the whole sheet in masking tape so we dont scratch it and we have a nice surface to draw some lines on. This part will be uper easy if you have a design already drawn like I have, its a simple case then of just trsferring lines onto the sheet alloy. I went one step further, and made a MDF mock-up of the airfilter box, so I know it would fit into the space required.
Now draw out your airfilter box onto the sheet, use a bit of nouse to get the minimum amount on wastage, and the minimal amount of cuts, and the maximum use of straight lines etc
Cut the sucker out. I could have used the plasma cutter here, but because of the masking tape, this was a bit of a silly choice. So, it was out with the jigsaw and a course steel blade. After cutting the sucker out, it was over to the (new) panbrake to bend it all up. You could cut out each individual panel, but becaue I have the pan brake, it is easier for me to cut out whole lengths and bend them in to sides. After 15 mins with the pan brake, this is where you should be (or not, if you dont have one!

)
On the weekend, it's out with the TIG to put it all together.
Cheers,
Tricky