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 Post subject: valve timing question
PostPosted: Tue Mar 08, 2011 12:13 pm 
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848cc
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Hi Everyone, some time ago, GR did an article for mini experience called Project Small Bore. This is what I am currently working on with my 78 Leyland 998. I have got my cam back from GR and I`ve got the head back on and what I am doing now is the valve timing. My head is aching a bit with all the numbers :? :? The starting point is No 1 cyl at TDC on the firing stroke. Firstly, is the firing stroke, on any cyl, when piston is at TDC with both valves closed ?? I initially set all rocker clearances to 0.016 inch as a starting point but I think I will have to play about with the rocker clearances as my readings seem all over the place, Without going into all the readings, for example No 1 Inlet valve just starts to open at 3 deg ATDC and closes at 39 deg BBDC with a lift of 0.312 inch. The valves should open BTDC shouldn`t they ???????
help as always would be greatly appreciated.

Jethro


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PostPosted: Tue Mar 08, 2011 3:46 pm 
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jethro wrote:
Firstly, is the firing stroke, on any cyl, when piston is at TDC with both valves closed ??


yes....

but I always use the directions as per page 310 of big yellow Vizard

Start off with the timing gears off, and #1 piston at TDC (make sure it's exactly TDC by taking the angle 3* BTDC and ATDC and getting half way between them) install the timing gears with the dots aligned.

Then turn the motor clockwise until you get full lift on #1 inlet valve, once again doing 3* either side and half way between them. This is where you should have the angle your cam guy gives you. GR engraves it onto the end of the cam (106* for RE13, 105.5* for RE83).

Then adjust from that point with adjustable gears, offset keys etc.

If you get more than ~120* or less than ~90*, you're probably a tooth out. I think GT mowog said 1 tooth is 18*. When I did my cam a couple of weeks ago I got 124*, and scratched my head for a bit till I realised I was a tooth out.


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PostPosted: Tue Mar 08, 2011 6:55 pm 
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848cc
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thanks for the reply Simon. This is sounding more complicated than I first thought. I will have to take off the timing cover and sprockets again then, I am trying to understand what you mean by getting TDC, 3 deg before and after atc. I suppose it is a case of once I do it once , I`ll know how to do it again for the future. GR ground my cam RE 13 so what do you mean it will be 106 deg ???? When you talk of being a tooth out do you mean turning camshaft by one tooth without the chain, then put chain back on.??? What do you mean by adjusting with adjustable gears, offset keys etc. I have never done this before, but want to learn.

Jethro


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PostPosted: Tue Mar 08, 2011 7:43 pm 
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jethro wrote:
I have never done this before, but want to learn.


excellent - you're doing the right thing. But yeah, take the timing cover off again. You need to make sure the cam is timed properly before closing it up.

buy this: http://cgi.ebay.com.au/Tuning-A-Series- ... 3f0725eade read page 310/311

I've had my copy 15 years, and I've read every section many times, every time I pick it up I learn or understand something new. People like GR have gone a long way beyond what Vizard did with minis, but this is the best resource for people like us who have the the desire to do it outselves, but not the years and years of engineering background.

The idea behind .003" (sorry, I said degrees, but meant thou) either side of full lift or TDC is that the cam & crankshaft have a 'dead spot' where they are transitioning from moving up to moving down, so you get a few degrees where they're not moving. If you take the angle at the same distance down on either side, and go half way between, then you will have the exact top

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GR ground my cam RE 13 so what do you mean it will be 106 deg


full lift of the inlet valve should be 106* past TDC at the start of the intake stroke. When you read Vizard and work it through, it'll make sense.

With the adjustable gears, offset keys etc. You might find that the cam is at 104* instead of 106*, so you need to adjust it - that's where they come in


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PostPosted: Tue Mar 08, 2011 7:55 pm 
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I'll try here. It is easier with pics, but I'm sorry I don't have any that would be of help.

You'll need a degree wheel on the crank and a dial gauge.

1) Get No. 1 piston at TDC. This is best done by fitting the degree wheel on the nose of the crank and setting up a pointer (I use wire as it is easy to adjust) so that when the piston appears at the top it is point to 0 degrees. Doesn't need to be spot on, just close at this stage.

2) Set the dial gauge up on the piston crown over the gudgon pin.

3) Rock the crank back (CCW) 5 degrees and note the reading on the dial gauge.

4) Rock the crank forward (CW) until you have the same dial gauge reading as before. So the dial gauge should have gone up and then down. Take a reading off the degree wheel.

5) Calculate the mean (average) angle between the first and second reading and that will be TDC. eg first angle is 5 degrees BTDC and second one is 3 degrees ATDC, the mean value is 1 degree BTDC. Rotate the crank until the pointer is at 1 degree BTDC. Now bend the wire pointer so it is pointing at 0 degrees. You now should have the degree wheel clocked in to indicate TDC and all crank angles accurately. Do not touch the wire pointer from here on.

6) Drop a cam follower and push rod in to the second hole from the front of the engine. This is No. 1 Inlet. Set your dial gauge up on the pushrod, try to get it all nice a square and the push rod in the centre of the hole. Apply some light lube like WD40 or swing machine oil to the cam follower.

7) Rotate the crank in a clockwise direction (CW) (when looking from the front) and observe the dial gauge. At some point, it will go up and then down. Note what the highest is that it goes to.

8) Now only Rotate the crank in a CW direction and stop when the dial gauge reads say 5 thousand short of the peak lift. Note the angle on the degree wheel.

9) Keep rotation again still CW until it passes peak reading on the dial gauge and then drops to 5 thou. Stop and note the angle on the degree wheel.

10) Calculate the mean angle taken between those in 8) and 9) above. That is maximum Inlet Opening Angle(to which most cams are timed to).

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 Post subject:
PostPosted: Tue Mar 08, 2011 8:27 pm 
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Location: Ridin' the rails somewhere
Here's an article by Keith Calver with a few pics that might help supplement GTs well written procedure :D

Image Image Image

cheers

Jacob

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 Post subject:
PostPosted: Tue Mar 08, 2011 10:31 pm 
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thanks heaps everyone. I will have another go tomorrow. I`ll have to give my brain a rest.

cheers


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PostPosted: Wed Mar 09, 2011 8:17 pm 
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This is posted here with jethro's blessing. This is a PM that I had to further assist jethro with him setting up his cam;-

jethro wrote:
Hi GT,
The cam I have put in is an RE 13 and if this has a cam angle of 106 deg, does this mean that the inlet valve will be fully open (max lift ) with a reading of 106 deg on the degree wheel ?? If this is so, in my case, I have just checked it and I have full lift of the inlet valve at 135 deg.So, I need to remove timing chain and move the cam around clockwise, fit timing chain and check again if full lift is at 106deg. I think Simon said he had heard that you said one tooth on cam sprocket is 18 deg, is that correct ?? If you cannot get 106 deg exactly is it a question of getting as near to it as you can ??

cheers

Jethro


GT mowog wrote:

OK, your interpretation of what it needs to be timed to is correct.

And yes, 1 tooth on the Cam Sprocket = 18 degrees.

All sprocket sets and cams are not indexed accurately, not knocking the guys that make them, it is just a fact of life. This is why we need to check them and then correct them when we fit a cam and / or new sprockets.

What to do about it? There are several options;-

1) Off-set Woodruff Keys for the camshaft. These are generall available in 3, 5, 7 & 9 degree off-sets. About $25 ea. IMO, very rudely priced but certainly do the job quite well.

2) You can try a few different sprockets with each other. There might be enough difference between them to get you where you want to be.

3) There is a Sprocket set available and the one that fits to the nose of the crank has 7 (from memory) different slots each producing 2 degrees difference. Fiddley to set up, but not too badly priced for what they are and also allows you to 'fiddle' with cam timing with reasonable ease. I have used these and like them.

4) Vernier Sprockets. These allow an infinite, precise setting and generally have a range of 20 degrees. Not cheap though. These are what I use most of the time.

5) Vernier Belt Drive. Similar to the above but don't suffer 'chain stretch' (read below). Again, very expensive (think around $200 +). I have one of these that I use on the dyno as it allows for FAST and accurate cam timing changes. Down side is you need to be vigilant that oil doesn't get on the belt as it will rot and fail. There is a risk here is if the valves do open a long way, they could kiss the pistons

6) You can file the key way (if you patient!) and then shim up the key way to give that little bit of rotation you are looking for. Practice on an old set first!

Now How accurate?

Ideally spot on however, when I run a chain drive I advance them by about 1 1/2 to 2 degrees to allow for chain stretch. To adjust it to an advanced postion, if the actual specified setting figure is 106 degrees, setting it at 104 degrees is 2 degrees advanced.

How close should I be?

Generally within 2 degrees and note that 2 degrees can make a surprising difference.

OK, you can also play around a little with Cam Timing depending on what you looking for.

Advancing Cam Timing brings it on the cam sooner, improved lower RPM torque, but sacrifices top end.

Retarding Cam Timing brings it on the cam high in the RPMs, looses some lower torque but goes like a bat out of hell higher in the RPM range.

If you want to play around with your timing like this ONLY make 2 degree changes and DO NOT advance it to more than about 98 degrees or the valves may kiss the pistons. Note too that you will need to adjust your dissy timing too because the dissy is driven off the cam.

Hope that is some help.


Thanks to jethro for asking :D

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