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PostPosted: Wed Feb 27, 2013 1:10 pm 
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Dave - this will probably be difficult with the engine in the car but are you able to get a clear view of the state of the plunger hole bore? If you push the plunger down to its limit is the bore above clean and clear? If not you may be able to clean up any obstructions, perhaps with emery paper around a wooden dowel, or something similar.

One of those miniature lit cameras on a stalk, along the lines of what the sewer and drain specialists use would be a godsend for this application.

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PostPosted: Wed Feb 27, 2013 1:38 pm 
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winabbey wrote:
With the utmost respect to those who have talked about slop in the knuckles and play in the extension housing, the symptoms described by Dave whereby he can't move the gearstick to the right means the problem must be in the reverse gear selection within the gearbox, including the detent plunger. If the plunger is jammed tight then the symptoms he describes would appear. If it was loose knuckles he would be able to move the gearstick into the reverse position, which he can't.


Sorry My post was about the original post,
I did not read this as I can't move the gearstick to the right, so my comments relate to cannot get the thing into reverse
Which could mean a number of things Toggles included
This is what I read
Hi Guys
I've just bought a Morris Mini Deluxe with a worked 1100 motor and 4 synchro remote shift gearbox and I just cannot get the thing into reverse.

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PostPosted: Wed Feb 27, 2013 2:04 pm 
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John Smidt wrote:
Sorry My post was about the original post,

John - please don't apologise. I reckon if the car was sitting in your workshop you would identify the culprit in a few minutes. I have the luxury of time in retirement to read a lot of posts two or three times before deciding if I can add something useful to the discussion. My hands-on experience and knowledge will never approach yours. I think I speak on behalf of a lot of forum members in saying any contribution by you, however brief, is extremely valuable.

Now get back to writing your autobiography so the next generation of Mini and BMC enthusiasts have something worthwhile and enjoyable to read. :wink:

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PostPosted: Wed Feb 27, 2013 7:04 pm 
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Could be the reverse gear bush has walked out of the gear and not letting the gear slide fully to one side just a thought

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PostPosted: Wed Feb 27, 2013 7:29 pm 
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The problem is now fixed and Greenie is up and running again.
With a lot of swearing, cursing and degreaser, I managed to move the reverse detent bit by bit.
I ended up using an easyout (the type you usually use to remove broken bolts with) and pliers to get the thing to turn as it was seriously bound up.
I did end up breaking off the end of the easyout in the hole at the top but immediately after this managed to pull the detent out. The reason it was so stuck was that a small chunk had broken off at the bottom end of the detent (inside gearbox) and burred the bottom edge. I haven't worked out how to add photos yet so the photo of the problem detent is at: http://www.flickr.com/photos/93611554@N04/ if you're interested.
The burr was binding the detent up and also holding it in but I eventually worked enough of it off to get the detent out. I used a spare detent from my other gearbox and was able to immediately select reverse-what a bloody relief!! Thank you greatly everyone for all your helpful advice (which I most likely will need again one day soon :D ).

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PostPosted: Thu Feb 28, 2013 5:53 am 
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Image
DSC_0003 by captainwaldopepper, on Flickr.

Just click on the 'share' button above the image, then select 'grab the BBCode' copy and paste. like above.

Good work on getting it out, good thing you've got a spare.. makes checking it's fixed that little bit quicker too. :wink:

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PostPosted: Thu Feb 28, 2013 8:38 am 
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Thanks Raisto2, I'll make a note of this for next time :D

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PostPosted: Thu Feb 28, 2013 8:43 am 
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No worries, also if you have any further Q's about it, there's this thread in the how to section. http://www.ausmini.com/forums/viewtopic.php?t=10405

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PostPosted: Thu Feb 28, 2013 9:53 am 
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Never seen a chunk worn out like that one.. :shock:
And I run a red die spring in mine, as there's nothing worse than getting the R gate on a quick 2-3 shift. :x

A blue 3/8 OD die spring cut to length fits straight in and can be used with the Reverse lamp switch.
But a red one needs its bore enlarged @ 1 end to fit over the detent pin's nipple, and a smaller pin then made to work the switch (if used)..

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PostPosted: Fri Mar 01, 2013 3:45 pm 
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winabbey wrote:
I've used a piece of wooden dowel to extract a binding reverse detent plunger. The diameter of the dowel needs to be a bit bigger than the spring and slightly tapered so you can jam it inside the plunger by pushing and twisting.

I was wrong :oops:

It's not the reverse detent plunger that I used this technique on but a jammed oil pressure relief valve. :roll:

Thank you Doc and others for not embarrassing me by pointing this out. It was only when I saw the picture of the offending part that I realised my mistake.

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PostPosted: Fri Mar 01, 2013 6:18 pm 
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winabbey wrote:
winabbey wrote:
I've used a piece of wooden dowel to extract a binding reverse detent plunger. The diameter of the dowel needs to be a bit bigger than the spring and slightly tapered so you can jam it inside the plunger by pushing and twisting.

I was wrong :oops:

It's not the reverse detent plunger that I used this technique on but a jammed oil pressure relief valve. :roll:

Thank you Doc and others for not embarrassing me by pointing this out. It was only when I saw the picture of the offending part that I realised my mistake.

There is an easier way with the oil pressure relief- slip a 10mm dynabolt in there and tighten the nut with your fingers. Instant handle for the use of. 8)

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PostPosted: Fri Mar 01, 2013 6:43 pm 
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drmini in aust wrote:
There is an easier way with the oil pressure relief- slip a 10mm dynabolt in there and tighten the nut with your fingers. Instant handle for the use of. 8)

I don't think they had dynabolts when I was doing this back in the 1960's, but great idea.

What is the BMC service tool number? :shock:

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