Ausmini
It is currently Mon Jul 21, 2025 8:54 pm

All times are UTC + 10 hours




Post new topic Reply to topic  [ 12 posts ] 
Author Message
PostPosted: Mon May 28, 2012 2:41 pm 
Offline
1275cc
1275cc
User avatar

Joined: Tue Mar 16, 2004 10:34 am
Posts: 2067
Location: Canberra
So I spent some time yesterday fine-tuning my ignition timing with the aid of a quiet stretch of road with a decent incline.

Advanced it a fair bit and got it running better.

Problem is my lightened flywheel had no timing marks on it. I marked TDC and 10* when I built the engine - reasonably unscientifically I might add - and when I checked it with a strobe light it showed something like 30* advance at 1000rpm. Clearly I got the markings wrong because I don't think it would run very well if that was the case. :P

So what's a good way to double-check my timing is set reasonably well with no timing marks? I'm thinking check that full advance is being reached at around 4000rpm is a good start, followed by a check on the dyno some time.

Other suggestions?

Dizzy is a modified Pulsar BTW


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 3:45 pm 
Offline
1098cc
1098cc
User avatar

Joined: Mon Sep 12, 2005 11:48 pm
Posts: 1842
Location: Hobart, Tasmania
Some models had the timing mark on the front pulley with a toothed indicator mounted on the timing cover. It might be possible to replicate that, after working out where TDC is.

Tim

_________________
1951 Morris Commercial J Type Van
1955 BSA C11G
1961 Morris Mini Traveller
1969 Triumph TR6R
1977 Leyland Moke Californian


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 3:49 pm 
Offline
religious status
religious status
User avatar

Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39755
Location: near Baulkham Hills, NSW
1. Stick a pushrod into #1 plug hole (as vertical as possible) with a dial gauge, find TDC, mark the flywheel accurately.

2. Borrow or buy a `dialback' timing light, you can then rev the engine to ~4000 rpm (beyond the max advance point) and set the timing to 28-30° BTDC, with vacuum disconnected.
Works for me (I have 2 motors with Pulsars) and it's far more useful that setting it static, then hoping... :lol:

Doing it this way you only need the TDC mark, & no others.

Convertible mini sells these timing lights pretty cheap, or you can one get off eBay.

_________________
DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 3:58 pm 
Offline
This space for rent
User avatar

Joined: Thu Feb 08, 2007 12:40 pm
Posts: 5455
Location: Melbourne
You can work out TDC on #1 pretty easily even with no reference marks.

Make a pointer up out of stiff wire and attach it securely to the engine so it points at the harmonic balancer. This will be your reference for TDC in the future, so make it permanent and make it strong ;)

Take out #1 spark plug and wind the motor over by hand until you can see the piston in the bore, but before it comes to the top of the stroke. Take a bit of your stiff wire and poke it down the near side of the bore - make sure it's touching the side - until it touches the piston, and take close note of the depth - make a reference mark on it with a knife or something sharp.

At this point, mark the harmonic balancer where the pointer is pointing.

Now, continue to wind the motor beyond TDC and keep measuring the depth of the piston with your wire in the plug hole. Once it goes back down to your reference mark, stop and make another mark on the harmonic balancer.

Now measure the distance between the two marks on the balancer, and exactly half way between is top dead centre, spot on.

Make sure you do this with the dizzy rotor pointing towards plug #1 and not #4, otherwise you've found TDC on the exhaust stroke, not the compression stroke.

[edit] Doc beat me, even if we have slightly different methods - his is probably easier :lol:

_________________
Simon

The adventures of an owner builder in the Tallarook Ranges

Image


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 4:27 pm 
Offline
1275cc
1275cc
User avatar

Joined: Tue Mar 16, 2004 10:34 am
Posts: 2067
Location: Canberra
Dialback timing light definitely sounds the go. Time to add one to my collection :wink:

And double checking my TDC mark. I will be interested to see how far out it actually is - even being a complete gumby I can't see that I could have got it as wrong as it 'apparently' is :lol:


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 4:33 pm 
Offline
religious status
religious status
User avatar

Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39755
Location: near Baulkham Hills, NSW
I weld a pointer lug onto the (early) timing cover, it's easier than peering through the damn clutch cover hole with a torch and mirror... WTF was Issy smoking when he designed that! :lol: :shock:

_________________
DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 4:40 pm 
Offline
1275cc
1275cc
User avatar

Joined: Tue Mar 16, 2004 10:34 am
Posts: 2067
Location: Canberra
Kinda wishing I'd fitted a timing cover with the timing marks already on it, rather than the shiny chrome one lol

Unfortunately I don't have enough hands to hold a mirror, and a timing light, and rev the engine...


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 4:50 pm 
Offline
1275cc
1275cc
User avatar

Joined: Tue Mar 16, 2004 10:34 am
Posts: 2067
Location: Canberra
BTW, is it possible to get a dialback timing light that works on wasted spark ignition systems?

Unfortunately my motorbike also doesn't have timing marks either... it's just the way I roll...


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 4:53 pm 
Offline
religious status
religious status
User avatar

Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39755
Location: near Baulkham Hills, NSW
Anto wrote:
BTW, is it possible to get a dialback timing light that works on wasted spark ignition systems?

Unfortunately my motorbike also doesn't have timing marks either... it's just the way I roll...

Yep pretty sure it'll still work, as the wasted spark is at the same timing point, just on the exhaust stroke not the compression one.

_________________
DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 5:00 pm 
Offline
1275cc
1275cc
User avatar

Joined: Tue Mar 16, 2004 10:34 am
Posts: 2067
Location: Canberra
drmini in aust wrote:
Yep pretty sure it'll still work, as the wasted spark is at the same timing point, just on the exhaust stroke not the compression one.


My google searching suggested it would read incorrectly (roughly double the actual advance) because the timing light gets confused about the engine rpm. :?:

Worth checking as I need to mess round with the bike's timing once I'm finished practising on the Mini :)


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 5:45 pm 
Offline
Yay For Hay!
User avatar

Joined: Wed Sep 08, 2004 9:27 pm
Posts: 15912
Location: Wodonga - Vic/NSW border
Anto wrote:
Unfortunately I don't have enough hands to hold a mirror, and a timing light, and rev the engine...


get a little bit of angle/aluminium/whatever, bend it, drill a hole in it, glue/velcro your mirror to it and use the inspection hole screws to hold it in place

frees up your third hand for other tasks

and yes, timing lights work the same way no matter what sort of ignition you're using - a spark is a spark - doesn't matter how fast they're going or if you have twice as many....


Top
 Profile  
 
 Post subject:
PostPosted: Mon May 28, 2012 5:56 pm 
Offline
religious status
religious status
User avatar

Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39755
Location: near Baulkham Hills, NSW
Anto it will just spark twice as often (and tacho speed indication on the timing light will read 2x high) but the advance point will still be right.

_________________
DrMini- 1970 wasaMatic 1360, Mk1S crank, 86.6HP (ATW) =~125 @ crank, 45 Dellorto (38 chokes), RE282 sprint cam, 1.5 rockers, 11.0:1 C/R. :mrgreen:


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 12 posts ] 

All times are UTC + 10 hours


Who is online

Users browsing this forum: Bing [Bot], fuzzy-hair-man and 82 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Jump to:  

© 2016 Ausmini. All garage work involves equal measures of enthusiasm, ingenuity and a fair degree of irresponsibility.