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 Post subject: Re: Damaged Mk2 S block
PostPosted: Thu Jul 24, 2014 9:23 pm 
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998cc
998cc

Joined: Sun Sep 04, 2011 10:46 pm
Posts: 526
Location: S.A
I've got a coffee table made from a small bore sitting in my lounge. I made a small pallet for it to sit on to raise it up a bit. Then you get a piece of glass, say 600x800 6mm thigh and put it between the block and the head. I'd recommend a rubber gasket (cut from a silicone baking sheet) to stop the glass moving around, one on each side of the glass.

Looks nice, especially if you paint the block.


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 Post subject: Re: Damaged Mk2 S block
PostPosted: Thu Jul 24, 2014 10:43 pm 
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998cc
998cc
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Joined: Sun Jan 08, 2006 12:04 am
Posts: 648
Location: Ballarat, Victoria
69k1100 wrote:
I've got a coffee table made from a small bore sitting in my lounge. I made a small pallet for it to sit on to raise it up a bit. Then you get a piece of glass, say 600x800 6mm thigh and put it between the block and the head. I'd recommend a rubber gasket (cut from a silicone baking sheet) to stop the glass moving around, one on each side of the glass.

Looks nice, especially if you paint the block.

would love to see some pictures!

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 Post subject: Re: Damaged Mk2 S block
PostPosted: Thu Jul 24, 2014 11:32 pm 
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1098cc
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Joined: Thu Jan 07, 2010 11:31 am
Posts: 1564
Location: st marys
Ive seen victa 18s made into coffee tables there was 2 blokes on outdoor king forums making them a few years ago

I used to be a mod on that site until i told the global mod off about the site becoming more of a chat site about any thing and every thing and no one was talking about the topic they were posting under so i got him to delete my account and every post i put on there as well (about 5 years worth of posting) and havent been back there since


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 Post subject: Re: Damaged Mk2 S block
PostPosted: Fri Jul 25, 2014 8:56 pm 
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848cc
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Joined: Fri Nov 09, 2007 6:24 pm
Posts: 51
Location: south coast, nsw
I removed the 2 bent studs and fitted 2 of the others and torqued the cap down to 60ft lbs
and it held good. It didn't look or feel like wanting to pull out. 2/3 of the thread is engaged.
If they were loctited in I doubt they'd budge. I have the 2 pieces that broke out they fit back
in place with no distortion and would be held in place by the bearing. I know it all sounds
bodgey but its a crying shame not to give it a try. If the studs don't pull out at 60ft lbs and
those corners could be welded it should be ok shouldn't it?


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 Post subject: Re: Damaged Mk2 S block
PostPosted: Fri Jul 25, 2014 10:09 pm 
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1098cc
1098cc

Joined: Thu Jan 07, 2010 11:31 am
Posts: 1564
Location: st marys
You can buy arc welding rods for cast


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 Post subject: Re: Damaged Mk2 S block
PostPosted: Sat Jul 26, 2014 8:56 am 
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religious status
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Joined: Fri Mar 19, 2004 6:19 pm
Posts: 39752
Location: near Baulkham Hills, NSW
ykg2s4 wrote:
I removed the 2 bent studs and fitted 2 of the others and torqued the cap down to 60ft lbs
and it held good. It didn't look or feel like wanting to pull out. 2/3 of the thread is engaged.
If they were loctited in I doubt they'd budge. I have the 2 pieces that broke out they fit back
in place with no distortion and would be held in place by the bearing. I know it all sounds
bodgey but its a crying shame not to give it a try. If the studs don't pull out at 60ft lbs and
those corners could be welded it should be ok shouldn't it?

It's probably worth a try I guess, you have nothing to lose. :D
A few years ago, my nephew had a 3cyl Polaris 2 stroke jetski motor seize from no oil pump flow just after he bought it. It broke a rod, piston and the middle cylinder barrel, and smashed the unknown alloy crankcase really badly. A new crankcase was then NLA.
I would have written the crankcase off, it was smashed so bad with bits broken out. However Graham Russell sent it somewhere and it came back 4 days later like new- not even distorted. I don't know how they welded it.
I'd give him a ring, perhaps they could fix this too.

I'd not weld those 2 broken bits back in, it would be better to preheat the block, build the 2 spots up with TIG then deck it flat again.
You may also be able to tap the stud holes deeper before you start to get a bit more thread, then make longer studs.

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 Post subject: Re: Damaged Mk2 S block
PostPosted: Sat Jul 26, 2014 9:14 am 
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848cc
848cc

Joined: Fri Nov 09, 2007 6:24 pm
Posts: 51
Location: south coast, nsw
Thanks Doc,
I'll try and get that done, sound good and definately worth
a try. Thanks for your advice its much appreciated. A few people have
offered to buy it as is, so must think it may be fixable. Even a "Mini place"
although they were mainly concerned with the engine number??? and
wanted it as complete short motor, for next to nothing. I'll keep thanks.


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 Post subject: Re: Damaged Mk2 S block
PostPosted: Sat Jul 26, 2014 9:44 am 
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Joined: Fri Apr 29, 2005 9:46 am
Posts: 18887
Location: Under the bonnet son!
Good luck with the fix. I hope it comes out well.

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 Post subject: Re: Damaged Mk2 S block
PostPosted: Sun Jul 27, 2014 10:37 am 
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848cc
848cc

Joined: Fri Nov 09, 2007 6:24 pm
Posts: 51
Location: south coast, nsw
Thanks Mick,
I'll update this topic and let you know the outcome.


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 Post subject: Re: Damaged Mk2 S block
PostPosted: Mon Jul 28, 2014 6:27 am 
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1275cc
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Joined: Thu Dec 09, 2004 6:57 am
Posts: 3022
Location: JIMBOOMBA QLD.
I am pretty sure that with today's technologies there are ways of repairing this block. Definitely not a bin job or coffee table. like some suggested. I would check specialized welding shops and see what they say. But it will surely need line boring after.

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 Post subject: Re: Damaged Mk2 S block
PostPosted: Mon Jul 28, 2014 10:18 am 
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848cc
848cc

Joined: Sun Sep 21, 2008 1:04 pm
Posts: 65
Location: Sydney
I would talk to Dave Mawer or Elwin Bickley. Ask Graham Russell too.


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 Post subject: Re: Damaged Mk2 S block
PostPosted: Sat Aug 09, 2014 1:47 pm 
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848cc
848cc

Joined: Fri Nov 09, 2007 6:24 pm
Posts: 51
Location: south coast, nsw
hi,
I thought I'd give you an update. I've spoken to Graham Russell
who told me it can be fixed and that he had a block there that the
same thing happened to. It was repaired and is still going strong 5
years later.
so all is good. T


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 Post subject: Re: Damaged Mk2 S block
PostPosted: Sat Aug 09, 2014 5:28 pm 
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998cc
998cc

Joined: Mon Mar 10, 2014 11:38 am
Posts: 1143
Location: Tassie
Thats great news. All is not lost then.

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